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Fax: (760) 471-1099

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Packing Fragile Items In Cardboard Cartons

Full overlap carton
Online shopping has made it easier for people to get whatever they want from the comfort of their homes. No more need to spend hours wandering through different stores to find the right item. Now all that is required is access to the internet and the considered choice of search keywords. E-commerce has also helped as even small and medium-sized businesses can afford to make their wares available online.

It can however be tricky to sell fragile items online. This is mainly due to their delicate nature which means they can be easily damaged during shipping. If damaged, the business may remain liable and have to replace the item at their own cost. This can prove expensive and even damage their reputation. Even with packing these items in corrugate cartons, a little extra care has to be taken to increase the chances the items will arrive in optimal condition.

Choose The Right Box

When packing even fragile items, you need to ensure the right size and type of box. It needs to be a good fit that will not allow the contents to shift. And if heavy and fragile, you need to consider the thickness of the box walls. They should have enough fluting to ensure sound protection, but not so much as to add unnecessary cost to shipping.

Use Filler

Even with a well-fitting box, some items can have an odd shape that will leave voids within the cardboard cartons. Fragile items should be kept in a fixed position within the box. Hence the need to fill up this empty space and reduce the risk of damage. There are different packing materials you can use for this including packing peanuts and old newspaper.

However, for the best immobilization, you may want to consider foam or cardboard inserts. These are customized to fit the exact shape of the items and work best in securing them. Be sure to choose eco-friendly packing materials that are functional yet sustainable.

Labeling

It can also help to ensure your box is properly labeled. This will allow handlers to know that the contents are fragile and that they should take necessary precautions to avoid damage. Many stickers can also be applied, with captions such as “fragile”, “this end up”, and “keep refrigerated” being commonly used. If shipping internationally, you may want to consider labels that share the same message in different languages to ensure proper handling all the way.

Moisture Protection

Cardboard cartons can easily lose structural integrity if they come in contact with liquids. To help prevent such interference that could damage contents, it helps to create a barrier between the carton and such external threats. Judicious application of packaging tape can help here. You can also opt to include the use of vermiculite that helps absorb moisture and absorb impacts.

Making Boxes for Shipping More Sustainable

Shipping Box Eco-Friendly

Businesses have become increasingly aware of the need to do more for the environment. They are making choices to ensure they make a minimal harmful impact. This extends to the kind of packaging they use for products.

Eco-friendly boxes for shipping have become vital in this effort. But ordering this type of packaging is not enough. There are other measures businesses can apply to help ensure better results.

Pack According to Size

It is best to ensure any shipment you send out is the right fit. It should safely accommodate the contents without being oversized. A box that is that much bigger than the contents means you will have added to waste. More so if you have to make use of extra filler to fill out the gaps. Oversized packaging also increases the risk of the contents being damaged in transit if handled roughly.

Businesses should seek out custom packaging tailored to the correct dimensions of their products. They however may still stock an inventory of larger boxes for bulk shipping. Bulk purchases can be good for the environment as they mean fewer orders and less demand for shipping. Businesses can offer discounts to encourage clients to make bulk orders.

Go Reusable

Green packaging that is reusable is great for the environment. It takes that much longer for them to be disposed of as many recipients are happy to store them or immediately make use of them for other purposes. Some businesses will make simpler refill packets so that clients will retain the reusable packaging and simply top-up using the refills. Others will make the packaging convertible for other uses such as potting plants businesses need to think outside the box, so to speak, to see how they can develop packaging that gets more re-use and is better for the environment.

Choose Cardboard

Cardboard material is easily one of the best options for a shipping box. It is biodegradable, reusable, recyclable, and customizable. This makes it possible to ensure your products are safely contained for shipping and once no longer in use, the shipping box can be safely disposed of without worry it will be a problem to the environment. And thanks to customizing, you can ensure a design that helps with branding and publicizing your commitment to conservation.

Make Sustainability Part of Your Brand

As said, you can advertise your commitment to environmental conservation through your packaging. Indicate that boxes for shipping can be reused and recycled. You can include a note on how to creatively reuse the boxes inside your shipment. Explain how they can add it to compost, use them for planting trees, and so on. Use this opportunity to educate your clients in a way that is actionable and they will appreciate.

Qualities That Make Triple Wall Shipping Boxes Worth the Cost

triple wall shipping boxWhen you pack products into a box and send them to clients, the expectation is that they will arrive in good condition. The purpose of the box is to secure and protect. However, during transit, it is easy for boxes to be mishandled. It can cause them to be punctured, dented, and even exposed to liquids. This can damage the box and possibly the contents.

Single-walled corrugated boxes are the standard but offer limited protection. Double and triple wall shipping boxes are preferable for several reasons.

Extra Padding

The extra layers of fluting in triple and double wall shipping boxes make them better at protecting the contents within. They are better able to absorb vibrations, endure perforations and tearing, and survive drop damage. If exposed to liquids the outer layers may end up absorbing the moisture, but inner layers can remain dry.

Weight Endurance

Thicker boxes are more capable of supporting heavier items. A single wall box is not best for heavy items like electronics and furniture. They can easily tear under the weight, exposing the contents to the risk of damage. Double and triple wall boxes can better support these heavier items. They are also ideal for smaller items that need to be shipped in bulk quantities.

Storage

The extra flutes are also helpful in supporting the storage of items for long periods. Single wall boxes can easily lose shape and buckle under the weight when placed on a shelf for a long period with contents. Double and triple walled boxes are more rigid and can be safely left on the shelf or pallet for long periods. They can also be easily stacked without worry.

Reuse and Recycling

Just like single wall boxes, these options can also be easily recycled. This makes them just as good for the environment. They are a sustainable option if the products you are shipping require this level of protection.

Lightweight

Despite the extra layer of flutes, both double and triple walled boxes are quite lightweight. This means you do not have to worry about the significant addition of weight when packaging. You can just as easily ship without significant addition to shipping costs which are partially pegged on weight.

Do keep in mind that due to the extra flutes, these boxes are more expensive than single wall options. To help limit costs, ensure that they are only used for shipping items whose weight and value justify such added expense.

Top Benefits of Pick and Pack Services for Small Businesses

Pick and pack servicesPick and pack services have become a popular trend for order fulfillment. Businesses have increasingly opted to outsource this service to dedicated companies, helping to make their supply chain work more efficiently. They send out a bulk shipment of their products to the pick and pack providers’ warehouse.

When clients order products, they are processed through the warehouses’ stock inventory and warehouse management system. The products are literally picked off the shelves and packed before shipment. Here are some good reasons small businesses should consider this route to improve their operations and deliver a better customer experience.

Pick and Pack Services Saves Time

Small businesses have fewer orders to contend with. Most do not need a dedicated employee to handle these shipments. They will typically have existing staff who have other responsibilities for this work. This often means orders cannot be fulfilled promptly. They have to wait till a staff member is free or till the end of the day. Pick and pack providers act on orders quickly, ensuring delivery is done in the shortest time possible. Shorter delivery times are always preferred by clients.

Pick and Pack Services Saves Space

Smaller businesses tend to have limited storage space. Delivering larger consignments to these warehouses means they can better manage the little space they have. Working with a reputable pick and pack provider ensures that your products are safely stored and carefully handled before shipment.

Pick and Pack Services Saves Money

Smaller businesses can ill-afford having a dedicated employee fulfilling online orders. The number of transactions they deal with does not justify having to hire such staff. They can however more easily afford the fees from outsourced providers that are a fraction of paying a full salary. They also get to enjoy further cost savings on storage space.

Pick and Pack Services Reduces Workload

Many service providers provide more than just pick and pack services. They can also handle logistics and shipping. Small businesses can work with just one provider that offers multiple valuable services, rather than having to seek out multiple providers. it makes for less work and smoother delivery of shipments to client destinations.

Pick and Pack Services Are Flexible

No matter your special requirements when fulfilling orders, you can likely find a provider that fits the bill. Many have well-trained workers who can work flexibly and quickly master whatever packaging or other arrangements you require. They can assemble shipments so that your customer experience requirements are fully met. Discuss your needs with the provider to figure out how accommodating and precise they are in meeting your needs.

Five Types of Shipping and Packaging Materials

Custom Mailer BoxQuality packaging plays a significant role in how people view your products and your company. An attractive packaging design by a company appeals to a lot of people. How you package your products can be part of customer service. The shipment product mainly determines the packaging material. Standing out from the crowd can also add to your marketing strategy to attract and retain customers.

Let’s look at some of the shipping and packaging materials available.

Vacuum Packaging

When shipping perishables or products that need sealing, this is the ideal method to use. It is compact, making it suitable for packing food. It involves removing oxygen from a package to inhibit the growth of bacteria and mold. Shipping companies or individuals can transport food to a camp without it going bad. The healthcare industry also uses the method to preserve medical materials.

Corrugated Cardboard

This is the most popular packaging material and is for use by diverse industries. It’s made to endure weight, moisture, and pressure during shipping. You can customize it to suit different uses, sizes, and products. Any shipping box supplier should have this material. Corrugated cardboard offers convenience in shipping in addition to the fact that it can be recycled or re-used.

Shrink Wrap

This type of shipping and packaging material is wrapped on individual products that are part of a larger shipment. When you need to make products compact before a shipment, you use shrink wrap. You can also wrap other packaging materials together to make one compact package. The shrink wrap also protects shipments from damaging impacts during the shipping process.

Pallets, Boxes, and Crates

This is the ideal packaging material when shipping oversized products. The most commonly used are wooden materials, whose popularity comes from their durability and recyclable. They can also be made into different sizes to cater to a specific shipment need. They are used in warehouses to prevent damage to products in transit. You can find a shipping box supplier from referrals or by researching online.

Shock Mount Packaging

This type of packaging is made from materials that can withstand a lot of shock. They are used for shipping extremely delicate products. If you deal with goods that need extra care, shock mount packaging offers the best solution. The packaging is built with shock resistance capability and can protect products from any damage caused by common transit issues.

Depending on the type of products you want to ship, there are many shipping and packaging materials available in the market. However, the purpose should always remain to protect the products until they are safely in the customer’s possession.

Custom Printed Shipping Boxes

Custom die cut mailer box

When your business involves supplying customers with physical products, presentation matters. These days, people have increasingly taken to shopping online, so businesses have had to add shipping boxes to their inventory to facilitate safe delivery. While plain brown cardboard boxes may suffice, many are opting for custom printed shipping boxes. This option may seem a greater investment, but there are several benefits attached.

  1. It is more affordable than you think. Custom jobs will naturally be costlier than plain options, but not by much. This is especially true when you time the purchase correctly and shop around. The pricing on paper products will fluctuate over time, so waiting for when the market is down will help secure you better pricing on your next custom shipping box

Doing some comparison shopping amongst box makers in and outside your area can also help. Note that bulk orders also tend to come with discounts. Consider your storage space and budget to figure out what maximum level you can order to enjoy such discounting.

  1. It can help optimize shipping costs. When you have custom shipping boxes that conform to the shape and size of your product, you can save much on shipping. It means less bulky packages and even less spent on stuffing to protect the contents from rough handling and other damages.

For businesses that cater to larger orders, it is ideal to choose sizing dimensions that allow for as much product as possible to be accommodated on a pallet. This can cut freight costs hugely.

  1. Protect delivered contents. When products are securely contained within packaging, they are less likely to suffer damage during transit. Some level of shaking and rough handling is likely to occur, especially when the package is to travel long distances.

When using a custom shipping box, the contents will fit better inside with just enough space to accommodate internal packaging materials, be they newspaper, packing peanuts, or inserts.

  1. Market your brand better. Custom printed shipping boxes offer a good opportunity to publicize your brand. You can easily display your company logo, tagline, contact details, or even a QR code on the box to let people know about your business and its offerings. Custom print designs can even include imagery that will capture the attention and imagination of viewers.
  2. Conserve the environment. Corrugated shipping boxes can be made from recycled materials. This does not compromise their strength at all. This type of manufacturing is good for the environment as it means less need to source for virgin wood and less waste. Even if not recycled, these boxes will easily decompose, without leaving much carbon footprint.

Reasons To Order Large Shipping Boxes In Bulk

Heavy Duty Shipping Box
As long as you have goods to ship, you will naturally require boxes in various sizes. Luckily, businesses can easily order large and small shipping boxes in customized designs from box manufacturers. It is advisable to include a bulk order of large shipping boxes for several key reasons.

Cost Savings

This is perhaps the most vital benefit as it can have a significant impact on the business bottom line. When ordering items in bulk, manufacturers will often grant their clients generous discounts. The bigger the order, the larger the discount. These savings mean a reduction in expenses and a better profit margin for the business. It can also help save on transport costs when you have a large order. It translates into fewer orders for boxes to be delivered and thus lower overall transport costs.

Easy Storage

Large shipping boxes may seem cumbersome but in reality, they do not take up much space when delivered from the manufacturer. They come flattened out in such a way as to require minimal storage space. Even for businesses with limited storage, they can often be squeezed into small spaces like attics, under stairs, and behind shelves. Business owners need not struggle to look for a place to store them, even for long periods. It is however best to ensure the storage area is kept dry to avoid moisture interfering with the structural integrity of the corrugated boxes.

Customer Deliveries

Whatever product your brand sells, you will likely have to deal with orders of varied sizes. Larger shipping boxes will most certainly come into need for bulk orders. Even individual customers may order larger quantities that would not make practical sense to send in an individual small shipping box. The extra room inside of larger boxes also makes it easier to protect products. You can more easily wrap them up in newspaper, bubble wrap, or packing peanuts, providing extra protection and cushioning that will better ensure the products arrive at their destination undamaged.

Customization

Larger boxes can just as easily be customized as smaller boxes. Whether it is flexographic or digital printing, there are several ways and many colors that can be incorporated. The impact of customization may even be better given how more visible any branding will be on a larger box. From prints of the company logo to the web address of the business site, more people will be able to catch a glimpse of valuable info that could translate to more interest in your brand and traffic to your website.

What To Consider Before Investing In Double Wall Shipping Boxes

Heavy duty shipping box tripple wall
Businesses have to consider a variety of factors when choosing custom packaging for their products. One common consideration is whether to invest in heavy-duty packaging. Options like triple or double wall shipping boxes offer some extra layers of protection that single walled boxes cannot provide.

But this thicker construction means some added cost when ordering packaging materials. Should businesses, especially small ones, bother with this added expense? Let’s discuss.

Financial Risk

Whatever products you are in the business of selling, you want to ensure that they arrive at their destination in good condition. Failure to this, you may be obligated to make a replacement. These are all additional costs that can badly eat into your bottom line. They can also negatively impact your reputation with clients when they realize that your items keep arriving broken or otherwise damaged. Making use of strong packaging like double or triple wall shipping boxes improves the chances of your product arriving in a safe condition.

Shipping Safety

There is a gap between when goods leave the business and arrive at the intended destination. There is often a lot of handling by shippers. Sometimes between different kinds of transport. This is especially common where the business caters to long-distance or overseas orders. This lifting, dragging, and other handling can cause a fair amount of wear and tear on the packaging. With the extra layers that come with double and triple wall shipping boxes, the packaging can better withstand this kind of stress.

Reuse

Even with the normal wear and tear that cardboard boxes suffer, it helps that some of their designs allow for good reuse. With extra layers to the walls, the boxes can retain their shape and strength for a long time. This can allow them to be easily reused for a variety of reasons. Many moving companies will reuse the same boxes repeatedly for various clients. They save much money in being able to do so before they become too worn. Even ordinary customers at home appreciate good double wall shipping boxes they can use for storage purposes.

Recycling

Just because these boxes are heavy-duty, does not mean they cannot be recycled. Once they are no longer useful to the owner, they can be handed in for recycling. This means they get to be broken down and used as raw material in the making of new boxes. This is beneficial to the environment as it reduces reliance on virgin wood material for manufacturing and there is less energy use as well.

How To Minimize The Weight Of A Shipping Box


Sending out goods for delivery is often good news. It means that you have customers willing to buy your products, even if they cannot come to your store. Even for businesses that operate entirely online, this revenue is always appreciated.

However, deliveries are never done for free. This is another industry that charges for its services. While many businesses will claim to offer free deliveries, the reality is that they have already factored in this cost into their product pricing. But they must keep this impact minimal to remain competitive.

One of the best ways they manage to minimize this cost is by cutting down on the weight of boxes for shipping. The less their shipments weigh, the less costly it becomes to cover this expense. Here are some ways to accomplish this.

Custom Boxes

Investing in custom boxes is always a good idea. Oversize boxes will take up more room and will be heavier. Especially when you factor in the extra packaging you will need to add inside the shipping box to keep the contents stable. Extra filler like inserts and bubble wrap also means extra packaging expenses. Sourcing for custom fit boxes for your merchandise will help keep shipping expenses low.

Deeper, Not Wider

When configuring boxes, it is best to choose specifications that are deeper rather than wider. This means the smallest dimensions should be on the top and bottom sides. This makes loading of the boxes into containers and vans more space-saving. It can also limit the amount of corrugated material that will be used to make the box. Being able to place more boxes on the same pallet can also increase the amount of product you ship with little impact on the rates.

Choose Lighter Board

Corrugated boxes are considered a safer option thanks to their excellent shock absorption. The more flutes, the better the water resistance, and ability to survive penetration or denting. While there is no big difference noticed when the number of flutes is varied, there can be some impact when you choose a thinner board that will cover the interior and exterior surfaces. Be sure to consult with the manufacturer to ensure that the shipping box will still accommodate whatever custom design features you desire.

Buy in Bulk

When ordering boxes for shipping, consider upping your quantity. Most manufacturers will offer bigger discounts on larger orders. And since most box designs are collapsible, having a large number of boxes may not take up as much room as you would think.

Tips For Shipping Heavy Items In Double Wall Shipping Boxes

Heavy Duty Shipping Box
Whether you are looking to ship products to customers or just want to pack up your home for relocation, knowing how to handle heavy items is important. Many items will require boxing up rather than just wrapping. And using double wall shipping boxes will become necessary as we will explain below.

Tensile Strength

When organizing your packing materials, especially boxes, you need to ensure they can cope with the weight of the contents. Tensile strength will determine how well protected and your items will be. It refers to the maximum stress the walls of the box can endure before tearing apart. Corrugated cardboard material is the best for heavy-duty double wall shipping boxes and varies in terms of the weight they can handle.

Sizing

If ordering boxes for products that you sell and intend to ship to clients, you will likely be able to determine specific dimensions and order accordingly from a box manufacturer. For personal shipping needs, you should have more varied options based on the items you are packing for the move.

Getting a good fit is best to ensure optimal use of filler material and minimal movement when the double-wall box is in transit. If the items move easily when shaken it increases the risk of damage. Try to ensure a space of about 5 cm between the contents and the inner walls of the box to leave space for filler.

Box Filler

While you can get boxes in a variety of size dimensions, not all items you will pack will be box-shaped. Box fillers are materials you can use to fill up the empty space in boxes and provide extra padding that will reduce the risk of damage in the event of an impact.

Where possible, you should leave just little room around the contents for filler. Options such as bubble wrap, old newspaper, and Styrofoam chips and inserts are good options. They are quite lightweight and should not significantly add to the cost of shipping.

Sealing

Once you have safely boxed up your heavy items, the next consideration should be how to secure it. A standard double wall box will have an openable top and bottom. Before you send the box out for shipment, you need to seal it properly to avoid items falling out.

Even before packing items into the box, it is best to seal the bottom side. Using a wide acrylic adhesive sealing tape is highly recommended. Run several overlapping strips over each edge for the best results.

Custom Box Design Tips For Your Business

custom suitcase box Up3
Custom boxes have become a great way for businesses to market their brand. With the right design, a business can help draw the right attention to its products and entice people to shop more. Packaging should not just be good looking. It also needs to convey messages that will help to inform people.

When it comes to custom packaging, there are many ways to go about design. Here are a few tips you can use to guide this design process and settle on a final product that will be of good value to your business.

Do Not Rush

You may feel eager to get your custom box order to the manufacturer quickly. But do not be in a hurry. It can take time to refine the design to what will serve your purpose. It is not uncommon to develop several prototypes before settling on the final design to mass-produce. Rushing the process often leads to poor designs that may become a waste when you order in bulk and realize they are faulty.

Keep It Minimal

There are many exciting and attractive graphics and colors you can use when tailoring your custom box build. But in reality, less is more. Too busy a design can be distracting and make it difficult for anyone looking to discern what message you are trying to convey. Keeping your design simple will make it easier for an observer to grasp your message at a glance. It will also be likely more pleasing to the eye.

Customize Sizes

Depending on your product, you should ensure that the size of the boxes is well matched. Too big a box and the contents will rattle around. Too small and the box might be difficult to close. There are many standard and customized sizes to choose from. Select a custom box build that is just slightly bigger than its contents for a comfortable yet secure fit.

Factor Wall Thickness

Besides the outer dimensions of the box, also consider the thickness of the walls. This will matter in ensuring the contents remain safe even when the boxes are stacked and being shipped. Too thin and even a custom box might lose its structural integrity. Wall thickness will mostly depend on what level of cushioning you will need for the contents and how they will be shipped.

Mix It Up Sparingly

Depending on the purpose of the box, you should consider various design features. From windows that display the contents within to imagery that evokes certain emotions, there are many ways to make your packaging more interesting and attention-grabbing. Find a balance so that the box does not appear too plain but also not too overwhelmingly busy. Let it show the benefits and make your brand identifiable.

Why Invest In Custom RSC Cartons For Your Products

custom shipping RSC
Product packaging is an important aspect of marketing and establishing brand identity. Whether it is items you will have on store shelves or delivered to customers’ doorsteps, it is important to have presented in a suitable box. Regular slotted cartons (RSC) are the most popular type of product packaging for good reasons.

Corrugated Cardboard Construction

Corrugated cardboard is an excellent packaging material used in RSC cartons. It is lightweight yet sturdy, allowing for its easy use in boxing up products of various sizes and weights. Corrugated cardboard is also typically recyclable and reusable. At the end of their useful life, the boxes can be used to make new boxes. Given the growing interest in environmentally conscious products, it makes sense to get on board with the use of such eco-friendly products. It is also a biodegradable product that easily decomposes without polluting the environment.

Affordability

One of the materials that go into making corrugated cardboard material for RSC boxes is recycled paper. This alongside sustainable wood materials helps to keep the manufacturing costs low. These savings are often passed on to businesses that can often easily afford to buy these packaging materials. These boxes are foldable and can be transported and stored in a flat state. This makes it easy to store in bulk as minimal space is required. Their lightweight design also means lower transport costs from the box manufacturer.

Customization

RSC boxes can be ordered in all manner of sizing configurations. This is important for businesses that need to have suitably sized boxes that can snugly fit products and whatever inserts that will be needed to keep them safe. Delicate items like electronics and crockery need a box that will not only hold their weight but also protect them from rough handling and conditions. When items are being transported, there are often moments where boxes are subjected to vibrations, bumps, and hits. The corrugated material of RSC cartons helps to safeguard the contents by absorbing impact without damaging contents.

Customization can also refer to the way these boxes can be used to promote the brand. Box manufacturers can include all kinds of graphics, artwork, writing, and more that will help make your brand more recognizable. You can opt to have these printed on the box or use labels. However, do keep in mind that certain types of printing inks can render the box unrecyclable. Work with your box manufacturer to establish how best to keep your boxes eco-friendly.

Benefits Of Digitally Custom Printed Shipping Boxes

Custom Printed Die-cut Box
When planning expenditures, businesses need to ensure they are getting good value for money. Custom packaging offers a slew of benefits that make the added investment worthwhile. Here are some of the key advantages reaped from opting for custom printed shipping boxes.

Quick Delivery

The technologies now used in the manufacture and printing of shipping boxes is much different from the traditional analog methods of old. One of the biggest impacts has been on turnaround time. Nowadays the production process is much faster, with bulk orders ready to ship in a matter of days. Advanced equipment has taken the place of manual presses. They are capable of quickly adapting to a wider variety of configurations.

Order Size Flexibility

Traditional printing often required much larger minimum order volumes. With newer technologies, there is much greater flexibility in terms of quantity. Most box manufacturers can accommodate whatever order size. This better control over order size has helped many businesses to better budget for their packaging needs without having to unnecessarily fill up their stores with boxes that will go unused for extended periods. They can better streamline their orders for packaging material with their expected demand for products. Shorter runs also mean the businesses are freer to make updates to the designs of their custom printed shipping boxes.

Refined Packaging Design

Because digitally custom boxes can be tailor-made to suit the sizing of the product, there is less packaging waste. When businesses were confined to standard sizes, they had to fill up the empty space in the boxes with items like wrapping paper, packing peanuts, and foam inserts. Not only was this wasteful, but it also added to shipping costs to end-user customers. Custom boxes allow for businesses to better fit their products into packaging with minimal waste and lower shipping costs. The consistency of digitally printed boxes also ensures uniformity throughout the production process.

Reduced Carbon Footprint

The digital production of a printed shipping box is highly efficient, ensuring minimal waste is produced. This is because the process is carefully calibrated and consistent. In recent years there has also been a shift towards the use of recyclable material in the making of packaging material. The resulting boxes are also often of a strong quality that makes them ideal for reuse and possible later recycling. Even the inks used in printing are much less toxic and can even be safely used in packaging readymade foods and fresh produce.

Choosing Between Double and Triple Wall Shipping Boxes

Heavy duty shipping box tripple wall
Corrugated shipping boxes are the preference for many goods that are shipped long distances. Their heavy-duty options come in a choice of double or triple walled shipping boxes that offer extra protection for contents.

Triple wall shipping boxes have an extra layer of fluting when compared to double wall shipping boxes. Flutes are the arch-shaped sheets of paper that fill up the space between two other sheets of Kraft paper. It is this construction that gives corrugated boxes their strength and water resistance.

These two heavy-duty types of shipping boxes differ on several points that often influence the decision to order one type over the other.

Strength

With an extra layer of fluting and sheeting, triple walled shipping boxes are certainly stronger than the double wall option. This added strength has made such boxes a good choice for heavier high-end products like electronics. The construction is so well suited to heavy-duty use, it directly competes with timber and plywood containers.

The added layers and provide an additional barrier that helps keep the contents dry in the event of exposure to moisture. It remains lightweight but resilient enough to hold its shape when being stacked. This is why you often see electronics piled high in storage without fear that the ones above will damage the boxes below.

Reuse and storage

The strong nature of triple walled shipping boxes makes them ideal for reuse once the contents have been unboxed. Many people tend to use them for long term storage as box holds up well even with lengthy use. Its rigidity means you can rely on it to not buckle under even if stacked in the basement or a storage unit for long. At the end of their life, both types of boxes can easily be recycled, with the triple wall option offering more material with which to renew.

Cost

Triple wall shipping boxes are more expensive to manufacture than the double wall variation. Most businesses make use of double wall shipping boxes that are more affordable and because they have thinner walls, offer more storage space within. They are certainly stronger than single wall options and can also be well stacked. And not all box manufacturers do construct triple walled options. You may need to do a little research to find a manufacturer capable of making triple wall boxes to your specifications.

Generally, unless you are shipping a particularly heavy and delicate product, double wall boxes should be sufficient. If you, however, feel that triple wall is what you need, you can consult the manufacturer to figure out what deals you can obtain that will keep the cost down.

How To Save When Mailing A Small Shipping Box

Heavy Duty Shipping Box
As businesses become more global, there has been a growing need to make shipping of products more affordable. Many concerns no longer just ship to wholesalers and large merchants. They now also sell directly to the retail market and that means having to contend with smaller shipments. Here are some tips on how to minimize the costs involved and make catering to this market more profitable.

Customize Packaging

Tailoring your packaging to conform more tightly to the size of the product is a good idea rather than relying on standard shipping box sizes. When you have a small shipping box, the weight and size will be better optimized and will result in cheaper shipping costs. Carriers calculate shipping costs primarily based on weight, size, and distance. Since distance is dependent on the location of the customer, you need to work on the other factors to get better shipping costs.

Use Quality Materials and Designs

The better quality your package is, the less risk that the contents will be damaged in transit. Whether it is a small or large shipping box, it should ideally be made of sound construction such as corrugated cardboard. Where necessary you can even include inserts that can better support the contents of the box and provide added shock absorption. When goods arrive in good condition to their destination, you will not have to deal with returns or reimbursement costs.

Choose The Right Carrier

For those that use mainstream carriers, be sure to make comparisons as to the deals on offer. Many businesses report that USPS is the cheapest option for packages under 13 ounces. Depending on where you are and the products you are dispatching, you may want to do some research before committing to a particular carrier. You can even work with multiple carriers, classing them according to weight sizes so you can optimize your costs.

Order Your Packaging Supplies in Bulk

Many providers offer great deals on bulk orders. If you have been in business for a while you should have an idea as to what products are fast-moving and the size of orders to expect, especially during peak periods. Take stock of this when placing your orders for packaging materials to secure bulk discounts. Determine the mix of small and large shipping box you will need and find a place to store them. Being lightweight, you can safely pile them somewhere until you need them to dispatch products.