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Merits of Using Triple Wall Shipping Boxes for Heavy Products

triple wall shipping box

The heavier the item and the longer the distance it will travel, the more protection that is needed for it to arrive in good condition. The strongest option lies in corrugated boxes. Businesses typically have to make a choice between double and triple wall shipping boxes. Here is why you should opt for the triple wall option whose construction is made up of three layers of fluting.  

Extra strength heavy duty shipping box triple wall

Triple wall shipping boxes are made using 5-ply construction that is stronger than what you get with double wall shipping boxes. This added strength helps to better protect the heavy and fragile items within. The rigid construction also means it is safer to shift these boxes using machinery and that they can easily be put through long-term storage.  

Protective thickness 

The extra thickness provided by additional fluting should not be underrated. It means that if the box is exposed to moisture, there is an added layer that will better prevent the liquid from getting to the contents. It also adds extra protection if the box is perforated. Whatever will pierce the material will find it harder to get to the contents as there will be more layers to get past.  


Triple wall boxes have a more robust construction that makes it safer to stack them, especially when the contents are not so heavy. Being able to stack boxes makes it easier to save on space when shipping and storing. Using up more vertical space in a shipping container can drastically reduce the cost of shipping, which means lower expenses for the shipper. Weighty cargo is costlier to transport if you cannot reduce the amount of floor space used in transit. This applies also when using shipping trucks.  

Easy assembly 

Single, double, and triple-walled boxes are very easy to set up for packing. Even as triple wall boxes have thicker dimensions and are stronger, they are quick and easy to assemble. This means that there is no extra struggle involved in utilizing them that would justify opting for

Better insulation 

The added fluting in triple wall boxes helps provide the best quality insulation. When you have products that require better temperature control, a triple-walled box will be the best option. There will be far less temperature fluctuation which can help safeguard delicate aspects of the product. More so during times when the weather conditions are more extreme, like in the middle of winter and summer months.  

Qualities That Make Triple Wall Shipping Boxes Worth the Cost

triple wall shipping boxWhen you pack products into a box and send them to clients, the expectation is that they will arrive in good condition. The purpose of the box is to secure and protect. However, during transit, it is easy for boxes to be mishandled. It can cause them to be punctured, dented, and even exposed to liquids. This can damage the box and possibly the contents.

Single-walled corrugated boxes are the standard but offer limited protection. Double and triple wall shipping boxes are preferable for several reasons.

Extra Padding

The extra layers of fluting in triple and double wall shipping boxes make them better at protecting the contents within. They are better able to absorb vibrations, endure perforations and tearing, and survive drop damage. If exposed to liquids the outer layers may end up absorbing the moisture, but inner layers can remain dry.

Weight Endurance

Thicker boxes are more capable of supporting heavier items. A single wall box is not best for heavy items like electronics and furniture. They can easily tear under the weight, exposing the contents to the risk of damage. Double and triple wall boxes can better support these heavier items. They are also ideal for smaller items that need to be shipped in bulk quantities.


The extra flutes are also helpful in supporting the storage of items for long periods. Single wall boxes can easily lose shape and buckle under the weight when placed on a shelf for a long period with contents. Double and triple walled boxes are more rigid and can be safely left on the shelf or pallet for long periods. They can also be easily stacked without worry.

Reuse and Recycling

Just like single wall boxes, these options can also be easily recycled. This makes them just as good for the environment. They are a sustainable option if the products you are shipping require this level of protection.


Despite the extra layer of flutes, both double and triple walled boxes are quite lightweight. This means you do not have to worry about the significant addition of weight when packaging. You can just as easily ship without significant addition to shipping costs which are partially pegged on weight.

Do keep in mind that due to the extra flutes, these boxes are more expensive than single wall options. To help limit costs, ensure that they are only used for shipping items whose weight and value justify such added expense.

What To Consider Before Investing In Double Wall Shipping Boxes

Heavy duty shipping box tripple wall
Businesses have to consider a variety of factors when choosing custom packaging for their products. One common consideration is whether to invest in heavy-duty packaging. Options like triple or double wall shipping boxes offer some extra layers of protection that single walled boxes cannot provide.

But this thicker construction means some added cost when ordering packaging materials. Should businesses, especially small ones, bother with this added expense? Let’s discuss.

Financial Risk

Whatever products you are in the business of selling, you want to ensure that they arrive at their destination in good condition. Failure to this, you may be obligated to make a replacement. These are all additional costs that can badly eat into your bottom line. They can also negatively impact your reputation with clients when they realize that your items keep arriving broken or otherwise damaged. Making use of strong packaging like double or triple wall shipping boxes improves the chances of your product arriving in a safe condition.

Shipping Safety

There is a gap between when goods leave the business and arrive at the intended destination. There is often a lot of handling by shippers. Sometimes between different kinds of transport. This is especially common where the business caters to long-distance or overseas orders. This lifting, dragging, and other handling can cause a fair amount of wear and tear on the packaging. With the extra layers that come with double and triple wall shipping boxes, the packaging can better withstand this kind of stress.


Even with the normal wear and tear that cardboard boxes suffer, it helps that some of their designs allow for good reuse. With extra layers to the walls, the boxes can retain their shape and strength for a long time. This can allow them to be easily reused for a variety of reasons. Many moving companies will reuse the same boxes repeatedly for various clients. They save much money in being able to do so before they become too worn. Even ordinary customers at home appreciate good double wall shipping boxes they can use for storage purposes.


Just because these boxes are heavy-duty, does not mean they cannot be recycled. Once they are no longer useful to the owner, they can be handed in for recycling. This means they get to be broken down and used as raw material in the making of new boxes. This is beneficial to the environment as it reduces reliance on virgin wood material for manufacturing and there is less energy use as well.

Tips For Shipping Heavy Items In Double Wall Shipping Boxes

Heavy Duty Shipping Box
Whether you are looking to ship products to customers or just want to pack up your home for relocation, knowing how to handle heavy items is important. Many items will require boxing up rather than just wrapping. And using double wall shipping boxes will become necessary as we will explain below.

Tensile Strength

When organizing your packing materials, especially boxes, you need to ensure they can cope with the weight of the contents. Tensile strength will determine how well protected and your items will be. It refers to the maximum stress the walls of the box can endure before tearing apart. Corrugated cardboard material is the best for heavy-duty double wall shipping boxes and varies in terms of the weight they can handle.


If ordering boxes for products that you sell and intend to ship to clients, you will likely be able to determine specific dimensions and order accordingly from a box manufacturer. For personal shipping needs, you should have more varied options based on the items you are packing for the move.

Getting a good fit is best to ensure optimal use of filler material and minimal movement when the double-wall box is in transit. If the items move easily when shaken it increases the risk of damage. Try to ensure a space of about 5 cm between the contents and the inner walls of the box to leave space for filler.

Box Filler

While you can get boxes in a variety of size dimensions, not all items you will pack will be box-shaped. Box fillers are materials you can use to fill up the empty space in boxes and provide extra padding that will reduce the risk of damage in the event of an impact.

Where possible, you should leave just little room around the contents for filler. Options such as bubble wrap, old newspaper, and Styrofoam chips and inserts are good options. They are quite lightweight and should not significantly add to the cost of shipping.


Once you have safely boxed up your heavy items, the next consideration should be how to secure it. A standard double wall box will have an openable top and bottom. Before you send the box out for shipment, you need to seal it properly to avoid items falling out.

Even before packing items into the box, it is best to seal the bottom side. Using a wide acrylic adhesive sealing tape is highly recommended. Run several overlapping strips over each edge for the best results.

Choosing Between Double and Triple Wall Shipping Boxes

Heavy duty shipping box tripple wall
Corrugated shipping boxes are the preference for many goods that are shipped long distances. Their heavy-duty options come in a choice of double or triple walled shipping boxes that offer extra protection for contents.

Triple wall shipping boxes have an extra layer of fluting when compared to double wall shipping boxes. Flutes are the arch-shaped sheets of paper that fill up the space between two other sheets of Kraft paper. It is this construction that gives corrugated boxes their strength and water resistance.

These two heavy-duty types of shipping boxes differ on several points that often influence the decision to order one type over the other.


With an extra layer of fluting and sheeting, triple walled shipping boxes are certainly stronger than the double wall option. This added strength has made such boxes a good choice for heavier high-end products like electronics. The construction is so well suited to heavy-duty use, it directly competes with timber and plywood containers.

The added layers and provide an additional barrier that helps keep the contents dry in the event of exposure to moisture. It remains lightweight but resilient enough to hold its shape when being stacked. This is why you often see electronics piled high in storage without fear that the ones above will damage the boxes below.

Reuse and storage

The strong nature of triple walled shipping boxes makes them ideal for reuse once the contents have been unboxed. Many people tend to use them for long term storage as box holds up well even with lengthy use. Its rigidity means you can rely on it to not buckle under even if stacked in the basement or a storage unit for long. At the end of their life, both types of boxes can easily be recycled, with the triple wall option offering more material with which to renew.


Triple wall shipping boxes are more expensive to manufacture than the double wall variation. Most businesses make use of double wall shipping boxes that are more affordable and because they have thinner walls, offer more storage space within. They are certainly stronger than single wall options and can also be well stacked. And not all box manufacturers do construct triple walled options. You may need to do a little research to find a manufacturer capable of making triple wall boxes to your specifications.

Generally, unless you are shipping a particularly heavy and delicate product, double wall boxes should be sufficient. If you, however, feel that triple wall is what you need, you can consult the manufacturer to figure out what deals you can obtain that will keep the cost down.

Why Use Heavy Duty Shipping Boxes

Heavy Duty Shipping Boxes

The main purpose of packaging is first, to keep the product safe and in good condition during manhandling or while in transit, and second, to make the brand more known to the customers. Most of the time, people purchase not only because of the sheer functionality of the item but also because of how safe and how aesthetically pleasant the item is packaged.

These are the most common ways of packaging goods and commodities for sale:

  • corrugated pop displays
  • custom mailer box
  • printed shipping boxes
  • custom printed mailing boxes
  • small quantity mailers

Aside from these, these packaging options, especially among small items, are used:

  • convoluted foam packaging
  • folding corrugated boxes
  • custom foam insert
  • custom printed shipping boxes
  • corrugated folding cartons
  • folding cardboard boxes
  • counter top display

These packaging options work well with small items, however, if you have to ship larger ones, the best way to do so is by using heavy duty shipping boxes, double wall shipping boxes, or cardboard packaging boxes. All these will ensure that your packages are safe while being shipped or being handled.

What are heavy duty shipping boxes?

These boxes are usually made with the use of corrugated cardboard. Since corrugated cardboard is flexible and easy to design, heavy duty shipping boxes can likewise be made into various sizes and thickness. You can make your boxes double-walled or single walled, as well as triple-walled depending on the safety requirement of the goods that you will be packaging. Triple walled boxes are best for extra heavy goods or material for packaging.

Ideally, heavy duty boxes are meant for goods and materials that would require extra protection and for things that are quite challenging to handle due to its weight. In these cases, heavy-duty boxes are also transported in pallets to hold the weight of the package.

If you’re not sure what type of packaging application is best for the goods and materials you ship, it is best to talk to a sales representation regarding the design and walling required. You can also test these boxes to make sure your packages won’t break while in transit.

Once you have decided on the boxes that are appropriate for the kind of materials you pack and ship, you can also ask your sales representative for a quote on the design of the same. Designing your boxes is also necessary to satisfy the aesthetic aspect of the packaging concept. You need this to make your brand more known to your target audience.

What to Know About Heavy Duty Shipping Boxes

Heavy Duty Shipping Boxes

Everyone is familiar with heavy duty shipping boxes. You use them to send items to loved ones or customers, you rely on them to hold your things and belongings as you move to a new home, and you even use them to store old memories and paraphernalia in the attic. But apart from their many uses, what else do you know about heavy duty shipping boxes? Read on to find out more.

They are used for extra protection.

Heavy duty or double wall shipping boxes are specifically made to provide the highest level of protection to items or products that are difficult to handle or transport such as televisions, computers, machinery, and tools. Considering their innate strength and toughness, shippers can stack shipping boxes without fear of damaging the products or compromising their quality.

You can make the most out of your shipment when you use them.

When you need to ship multiple items, whether for business or personal use, using heavy-duty cardboard boxes can help you save on shipping or fuel cost. Instead of using several boxes, you can consolidate several small items and place them in one shipping box. If you are engaged in manufacturing or supplying products, this will make every trip of your truck or vehicle worthwhile. You will not only save on packaging costs but in transportation expenses as well since you can lessen the number of trips needed to deliver your products. Moreover, you are also helping the environment since your fuel use would be reduced.

You need to consider several factors before you buy them.

If you need cardboard shipping boxes for your business, you cannot readily purchase what you have been offered. You need to carefully select the most suitable type for you need taking into account the size, shape, weight, durability, strength, and cost.

They have tons of other interesting uses.

Apart from storing, transporting, and protecting products and belongings, heavy duty shipping boxes have plenty of other interesting uses, so you should not readily discard them. If you have young children at home, you can make their fantasies come true by creating playhouses, castles, fort buildings, or even oversized blocks from old cardboard boxes. You can also create household items using them such as toy boxes, pet beds, food storage, and many others.

Whether they are customized heavy duty shipping boxes or unattractive and unadorned brown double wall shipping boxes, one thing is certain – life wouldn’t be the same without them. Remember the many fascinating facts mentioned here and you will surely never look at a shipping box the same way again.

Benefits of Using Heavy Duty Shipping Boxes

Heavy Duty Shipping Boxes

The importance of heavy duty shipping boxes is already quite clear because these boxes are the main storage or package for multiple heavy items that need to be shipped or delivered from point A to point B. These heavy duty shipping boxes were basically made from corrugated cardboard, a strong type of cardboard with fluted cardboards made on machines using flute lamination.

Everyone needs this kind of shipping boxes – both individuals and businesses – because a heavy duty box delivers lots of benefits. These benefits range from the shipping box’s quality to productivity, and to its eco-friendliness.

Strength and Durability

There are different types of heavy duty shipping boxes – single wall shipping boxes, double wall shipping boxes, and triple wall shipping boxes. These types determine what kind of corrugated cardboard was used in creating these boxes. A single wall corrugated cardboard means that it consists of three layers of papers – top, bottom, and middle part. The middle part is the fluted cardboard, which means that this is the most crucial part, as this determines the strength of the cardboard.

The double wall corrugated cardboard consists of two layers of the single wall corrugated cardboard, while the triple wall corrugated cardboard consists of the three layers. So basically, the more layers or walls of corrugated cardboard the box was made of, the sturdier and the stronger it will be.

The single wall shipping boxes can already provide a strong container for heavy materials, items, and products. The double wall shipping boxes and triple wall shipping boxes can definitely handle heavyweight items that will ensure the safety and security of the items once in the process of shipping and delivery.

Ability to Carry Multiple Items

Because of the strong foundation and the quality of these heavy duty shipping boxes, these can also increase productivity. If these boxes are strong enough to carry multiple items without the fear of damages and defects, it is possible to ship multiple heavy items through these boxes, thus increasing the chances of delivering and shipping a lot of products in a single ride. This can also increase a brand’s sale.

Recycle, Upcycle, and Reuse at Home

These shipping boxes are primarily used for shipping, of course. However, that is not all! Because boxes are versatile and made from eco-friendly materials, these can be recycled and reused. Given the description that these boxes are strong, these can be used as a storage box for different items at home or can be used as a container when moving to other places.

If reusing these boxes is not possible, cardboards can still be repurposed. When these boxes are dumped, these will be compressed and will undergo the hydro pulper that will turn the boxes into a slurry or pulp. This way, it can still be repurposed into a new fiber product or even paper.

Ways to Reuse Heavy Duty Shipping Boxes

Heavy Duty Shipping Boxes

If you enjoy shopping online, there is no doubt that you have numerous heavy duty shipping boxes stored at home. If you think that the boxes’ jobs are done after protecting your item so that it will reach you in good condition, you are mistaken.

Take out all your double wall shipping boxes from the attic immediately and be ready to transform them into the following items:

  • Laundry hamper or sorter – use boxes to sort your dirty laundry rather than buying plastic ones.

  • Trash (Bin) box for dry items – put a small-sized box under your home office table or beside your children’s study table for disposing of used or broken school and office items.

  • Recycling or Recyclables Box to sort your garbage – why use plastic garbage bags that defeats the purpose of going green. Utilized shipping boxes and you will truly help the environment.

  • Practical insulation for the sides of your newly installed air-conditioning unit – instead of using foams and other materials that you will spend money on, you can use cardboard boxes instead.

  • Pet house or bed – just put a soft pillow and small blanket to make your pet comfortable and you’re all set.

  • Litter box for your cats and other house pets – keep your home clean and spotless, put some sand in one of the wide boxes and train your pets to use it.

  • Storage bin – use boxes instead of plastic containers for storing things in the garage or garden.

  • Large building blocks for your kids – secure the lid of different sized boxes and let your kids build a fort, a skyscraper, and many others. Let your kids’ imagination run wild!

  • Puppet stage – be a star in your children’s eyes. Make puppets out of recyclable materials and use a large double wall shipping boxes to create the stage.

  • Toy car – bond with your son by creating and designing a toy car made from shipping boxes.

  • Extraordinary Halloween Costume – enough with the princess or scary costumes, create an extraordinary get-up for your kids trick or treating escapade using boxes – robot, empire state building, train, cars, and many others.

  • Instant painting canvas – unleash the artist side your kids by cutting out cardboard canvas so they can paint to their heart’s content.

The items above are just some of the unique ways you can reuse your heavy duty shipping boxes. Exercise your creative brain and think about some other ways you can make the boxes useful again. Keep in mind that when you do this, you are not only helping the environment but developing your artistic abilities as well. Happy crafting!

Ways to Pack Heavy Duty Shipping Boxes

Heavy Duty Shipping Boxes

Whether getting prepared for a move, sending an order to one of your valued customers, or shipping a gift to a friend, how you pack a box is important. As you pack using correct techniques for shipping box packing it’ll assist in ensuring that no matter what you put inside your box it’ll arrive without damage and within one piece. To begin, you’ll require corrugated cartons of the weight and size best appropriate for the item you’re shipping, packing materials like bubble wrap, paper, or additional flexible cushioning material, as well as packing tape. First off let us take a look at the shipping carton you’ll need.

Try to definitely avoid the use of non-corrugated cardboard containers. They won’t provide the tensile strength needed to correctly protect and enclose the article to be shipped and may easily shred or tear.

Now, if the heavy-duty shipping boxes were flattened, you’ll have to reassemble them and staple or tape their bottoms closed. Usually, 1-1/4 width heavy-duty staples are used. If you use staples it generally is an excellent idea to additionally use tape. If the articles going into the boxes are heavy, utilize multiple overlapping tape strips to make sure the bottom is going to stay closed within the full trip. If your objects are fragile, wrap inside bubble wrap or paper and place into your box. Bubble wrap is a cheap material to use, due to it weighing less. If there are gaps, fill them using crumpled paper, Styrofoam packing material referred to as “peanuts” or additional cushioning material to make sure the objects don’t shift while in transport. “Peanuts” include a lightweight alternative which will save on shipping, and comes in anti-static for electronic products and parts.

As you’ve filled your box, close its flaps and softly shake it. If the movement from inside seems substantial, put more packing material within the box to secure your articles. If its flaps sink into the box, put some packing materials atop the objects to keep its flaps level, not sinking within the box, which will decrease their protective factor. As the box appears and feels securely packed, tape its top shut. Usually a single strip of tape is adequate; however, several overlapping strips may boost security.

At last, label or address the double wall shipping boxes. If shipping a box through the mail or an additional carrier, you can address according to pre-set standards.