Tag Archives: corrugated cardboard box

The Versatility and Benefits of Corrugated Cardboard Packaging

In today’s fast-paced and ever-evolving world, efficient and reliable packaging solutions are crucial for businesses across industries. Among the wide array of packaging materials available, corrugated cardboard and corrugated cardboard box has emerged as popular choices due to their versatility, durability, and eco-friendliness. This blog post explores the numerous advantages of utilizing corrugated packaging and sheds light on its diverse applications in various sectors.

Sustainable Packaging for a Greener Future

Cardboard of this type are an environmentally friendly packaging option that aligns with the growing demand for sustainable practices. Made from renewable resources such as recycled paper fibers, it offers a recyclable and biodegradable solution, significantly reducing the carbon footprint associated with packaging materials.

Superior Protection and Durability of Corrugated Cardboard

One of the standout features of this type of rigid cardboard box is its exceptional strength and durability. The unique structure, with a fluted layer sandwiched between two liner boards, provides rigidity and resistance to external impacts. This makes them ideal for protecting fragile items during storage and transportation, ensuring goods arrive safely at their destination.

Cost-Effective and Customizable Solution

Corrugated packaging is not only reliable but also cost-effective. Its production process is efficient, resulting in affordable packaging solutions that don’t compromise on quality. Additionally, manufacturers can easily customize cardboard boxes to suit specific requirements, such as size, shape, and printing designs, offering businesses the opportunity to enhance their branding efforts.

Lightweight and Space-Efficient Corrugated Cardboard

Another significant advantage of corrugated packaging is its lightweight nature. Compared to alternative packaging materials like plastic or metal, cardboard is considerably lighter, reducing transportation costs and making handling more convenient. Moreover, its stackability and ability to be collapsed when not in use saving valuable storage space, optimizing logistics and warehouse management.

Versatility of Corrugated Cardboard Across Industries

Corrugated packaging finds extensive use in a wide range of industries. From e-commerce and retail to food and beverage, electronics, and pharmaceuticals, its adaptability and versatility make it a preferred choice. Whether it’s shipping products, displaying goods on store shelves, or organizing items within warehouses, corrugated cardboard fulfills diverse packaging needs.

In conclusion, the merits of corrugated boxes as packaging solutions are undeniable. The combination of sustainability, strength, cost-effectiveness, and customization options make them an attractive choice for businesses aiming to enhance their packaging strategies. As consumer preferences shift towards eco-consciousness and businesses strive for efficiency, cardboard packaging remains a dependable ally in meeting these evolving demands. By harnessing the power of this versatile material, companies can not only safeguard their products but also contribute to a greener future.

How to Ship a Cardboard Box Onto Pallets

Custom cardboard box
Most businesses now make use of the cardboard box when fulfilling client orders. They often send out large shipments onto pallets. Pallets are transport plates on which cargo can be secured and loaded onto different vehicles for shipment. They can be made of various materials including wood, plastic, and metal. Businesses need to be careful in how they load these pallets to ensure that the items are properly secured. This will help in ensuring a safe and efficient delivery.

Correct size cardboard box

Different businesses will have products of assorted sizes. It is important to ensure that whatever product you are shipping and how it is packaged does not hang over the sides of the pallet. The dimensions of your corrugated cardboard box should fit comfortably within the limits of your pallet. Its construction should also be sound enough to support the weight.

Pack your box right

It is important to ensure that before you place a cardboard box on the pallet, it is properly packed. This means that all the contents of the box have been properly secured and stabilized. This will require the use of some padding so that the contents do not shift around or bump into each other. It is also advisable to ensure even weight distribution. This will make it easier to ensure good weight distribution on the pallet. The boxes should also be well-sealed using packing tape.

Stack cardboard box safely

As said, your boxes should have an even weight distribution. However, chances are you might have boxes of different weights. Place the heaviest boxes at the bottom and the lightest on top to keep the pallet stable. You can help boost stability and prevent the boxes at the bottom from collapsing by adding layers of flattened cardboard in between the rows of boxes. Having a few flattened cardboard boxes or a corrugated slip mat as a base before you start stacking will also help.

Secure cardboard box

Make use of shrink wrap and adjustable pallet straps to ensure your boxes remain immobile on the pallet. At least three to five layers of shrink wrap are needed to ensure the boxes are tightly secured. Always start from the bottom and work your way up. The straps will help to further secure the boxes to the pallet.

Consult your shipper

Shippers or freight carriers have their own rules about how pallets should be prepared before pickup. From experience, they will know how to advise you to ensure your pallet is appropriately prepared. Take time to familiarize yourself with their requirements to ensure ease and efficiency when transporting your shipments.

Packing Cardboard Boxes to Prevent Breakages

Cardboard boxes are one of the most abundant packaging options to be found anywhere in the world. Many retail products are sold in these boxes, both in stores and when undertaking deliveries. While quite convenient, they may not always be the safest option. More so if the items being packed are breakable. Here are a few tips on how to reduce the risk of breakage when using a corrugated cardboard box to deliver.

Pack Separately

Where you have a large order with multiple other items, you may be tempted to pack everything together. This is quite risky for breakable items. They should ideally be packed on their own and clearly labeled so whoever is handling them knows they are delicate.

Labeling

Never assume that the person handling the box is aware that the contents are delicate. Be sure to clearly label that the contents are breakable and the box should be handled with care. Also, use symbols to ensure they know which way is up.

Sturdy Box

Ensure the corrugated cardboard box you use to ship your items is sturdy enough. If too thin or worn, it can easily fall apart and cause damage to the contents. It will also be easily damaged if cut into or exposed to moisture.

Stack Topside

If you are doing the delivery yourself, ensure that the box with breakable items is placed on top in a stable position. Do not allow other boxes to be placed on top. Cardboard boxes are still quite malleable, especially if there is no insert within. This can cause the walls to cave in. Even slightly done, this can cause breakage.

Cushion

There are many packing materials you can use to cushion the contents of a box. From bubble wrap to packing peanuts, they can help ensure your items get to their destination in a safe condition. If on a budget you can even use more readily available materials like old newspapers or worn pillowcases.

Inserts

Inserts are another way to go in ensuring the contents of a box remain stable inside. Their dimensions ensure the item is kept suspended but stable within. They can also be made of cardboard. You can work with your box maker to have inserts made that are of the correct fit.

Pad Top and Bottom

Create some extra cushioning on the top and bottom of the box. The bottom will often suffer the worst wear and tear during handling along the way. The top may also be exposed to pressures from stacking and carrying.

How is a Corrugated Cardboard Box Made?

Large Shipping Box
It is simple for a business to decide to use a corrugated cardboard box, they just need to understand the benefits of them. They may or may not know what makes these boxes the right choice for their products. If they would take the time to learn how these boxes are made they may understand what the advantages of using these types of boxes are.

Making Corrugated Cardboard

The first step in the construction of a corrugated cardboard box is to make the cardboard. It starts with large rolls of kraft paper. While kraft paper is a thicker type of paper, it is not very sturdy on its own. It would provide little protection for anything that is wrapped inside of it, if it did not undergo a transformation to become corrugated cardboard.

A layer of kraft paper is rolled out. A second layer is crimped and folded. That layer is glued to the first layer of paper. Once those layers are connected, a third layer is put on top to hold everything in place. The final result is a piece of cardboard that is strong and durable.

It is possible to add to the strength and durability of the cardboard by adding a sealant to the top of the cardboard. This sealant can make the product water resistant and less likely to tear.

Making The Cardboard Into Boxes

Sheets of corrugated cardboard are not ready to use for shipping products around the world. In order for that to happen, they need to be turned into boxes. Folding corrugated boxes are the most commonly used. These are built by cutting a pattern with the corrugated cardboard. The pattern will allow the piece of corrugated cardboard to be folded into the shape of the box. The size of the box can vary depending on what is needed. After the cardboard has been shaped into a box, the bottom and the top will be sealed. It can be sealed through the use of tape, glue or stitching.

Many businesses will choose one more step in the making of folding corrugated boxes. They will add custom graphics to the box. It may identify which side is up or it could identify the brand of the company that is putting the products into the box. They may include shipping information or other instructions. The use of graphics and corrugated cardboard can turn a basic box into something that is much better and much more useful for any business.

Corrugated Cardboard Box – The Perfect One

There’s something about cardboard boxes, particularly a corrugated cardboard box, which makes them unique. Children from a very early age recognize the fact that cardboard boxes and corrugated containers of all types, shapes and sizes are far more fun and interesting than the gifts that were hidden within them. That’s why so much of their Christmas day is spent hiding in boxes, building castles and generally playing with the corrugated containers rather than the expensive gifts themselves – much to the irritation of the parents who will be working overtime for months to pay for the expensive gifts.

Children recognize the unique qualities of the corrugated cardboard box and at Cactus Containers we appreciate that . . . because we do too.

To us a corrugated cardboard box is much more than a storage device, it’s much more than a shipping container; it’s much more than a means of keeping items organized and in one place – in our world of corrugated containers we look upon each creation as a work of art.

It really does not matter about the style of container, the size, the shape, the design or the purpose of a cardboard box, visual display, box divider or foam insert – we can provide them all with real style, tailor made to suit the exact requirements of your product.

So what are the benefits of choosing a corrugated cardboard box in place of some other type of container?

Corrugated containers are incredibly light weight, which is a real bonus for anyone who has to move them around and helps to keep shipping costs down.
Corrugated containers are a surprisingly cost effective choice of container – the raw materials used in the construction are cheap and readily available, making them a very affordable option.
A corrugated cardboard box will be completely, absolutely and entirely recyclable – and that’s important to us and should be important to you too. We’ve all got to do our bit for the fragile planet you know.
A corrugated cardboard box makes the perfect storage, shipping and marketing tool for your company. They can be used to effectively raise brand awareness and can be printed with all types of text and graphics – a smart choice for advertizing that keeps on working for as long as the box is used, even for simple storage purposes.

Speak to us at Cactus Containers and we’ll certainly supply you with the perfect corrugated cardboard box – it’s what we do best.

How A Corrugated Cardboard Box Is Made

You already know how useful paper shipping and display boxes can be, and how important they are for your business. But have you ever wondered how they are made? Who came up with the idea of shipping and storing products in paper? How is a corrugated cardboard box made? How can a machine create something from recycled paper that is strong enough to hold heavy items, such as furniture?

The idea of creating boxes and cartons out of thick paper was developed in England in 1817. It was in Brooklyn in the 1890’s that paper bag manufacturer Robert Gair came up with corrugated cardboard boxes. These boxes, which were much cheaper and easier to produce than wooden crates, soon became the standard for shipping and storage around the world.

To make corrugated cardboard, machines take a large sheet of recycled paper that will become the wavy inside of the cardboard. The paper is steamed until it is as hot as boiling water, which softens the fibers and prepares it to be shaped. Then it is run through a crimping machine, which looks like two giant gears with pointed cog teeth. The crimping machine produces fluted, wavy paper that cools and dries to a stiff finish. This paper is gently brushed along the top edges of the waves with glue and bonded to a flat sheet of lined paper on one or both sides. These layers can then even be glued to each other to produce cardboard that is several layers thick. When the glue dries, the resulting wall is tough, durable, and lightweight: perfect for shipping and protecting important products!

When customers order custom designed corrugated containers for their products, a designer carefully measures the product and completed box to make sure everything has the right amount of room. The walls should be thick enough to support the weight of the product, but not so thick the box becomes bulky or too heavy. There should be room for padding if it is needed. Special shapes and printing add eye-catching details and interest to the box. When everything is perfect, computers tell machines how to cut and crease the sheets of cardboard exactly. These flat, cut pieces are easy to bundle and ship. The cut pieces are then folded and glued in place, usually by another machine but sometimes by the customer.

One of the best things about corrugated cardboard products is how often they are reused and recycled at the end of their life. Nearly three-fourths of the boxes used in the United States are recovered and their materials used again. It’s a cycle that’s good for the earth, good for products, and good for business.