Tag Archives: convoluted foam

Choosing Between Convoluted Versus Foam Insert

Custom Foam Insert
One of the key challenges when packaging products is ensuring the contents are kept safe from damage. The longer the distance products have to travel, the more likely they are to be subjected to rough handling. Boxes can end up dropped or even stacked too high. This can result in the boxes being torn or perforated and the contents put under excessive pressure. This then leads to the kind of damage that requires the supplier to make replacements. It can turn into a costly affair, delay deliveries, and affect the reputation of the business.

Inserts are a good way to better secure products within boxes. They keep the items immobilized and unlikely to shift within the box and end up damaged. A foam insert is also ideal for providing thermal protection. This limits the effects of extreme temperatures on the contents within the box. Inserts can make packing of products easier and faster, while also making for good presentation when unboxed.

There are different types of inserts available for packaging needs. Here we will look at two popular options and what distinguishes them from the other.

Foam Inserts

Foam is a lightweight and smooth option that is ideal for delicate items that are sensitive to scratches. As said, it is also great for thermal protection as it limits wide fluctuations in heat and temperature from affecting contents. A foam insert can be easily customized to whatever shape of the item, ensuring a close fit. This is ideal for products that have unusual shapes that cardboard cannot accommodate.

These inserts are also long-lasting, making it possible to reuse and recycle them for however long is needed. The current production of foam inserts is also eco-friendly. Their lightweight construction is also helpful in controlling shipping costs.

Convoluted Foam Inserts

Convoluted foam inserts are also popularly referred to as egg-crate foam. Its design features ridges and peaks that resemble an egg crate or contoured surface. these inserts are good for packaging delicate and lightweight items. They are also abrasion-resistant, reducing the risk of scratches. It has anti-static qualities that come from the use of surfactants in the production process. This makes the inserts preferred for the packaging of sensitive electronic equipment.

The thickness of the foam can help protect against impacts and perforations. When interlocked from both sides, it also protects against shocks and vibrations that may be suffered during transit. It can also be easily die-cut into whatever shape to tightly fit around the item it surrounds. Being polyurethane-based also makes this insert eco-friendlier and unlikely to contaminate water or soil resources.

How Do Custom Foam Insert Pieces Help in Packaging?

Custom Foam Insert
You may be experiencing excess amounts of damages for your items, products, equipment or components when shipping or transporting them. It may also be that your expensive tools are getting lost on-site or you need a professional way you can present your brand or samples in a sales presentation to help in boosting orders. Or you could be seeking brand differentiation in a retail market that is saturated. All these are possible situations where you may need to use custom foam inserts. Regardless of the industry, application, or budget, using a custom foam insert is able to help you meet these goals and it can have a direct positive impact not only on operations but also on the profitability of your retail business.

So how can foam inserts help your business?

Extra Layer of Packaging Protection

When you use a custom made foam inserts, they provide a cushioning for high-end items or high ticket items. When you place the inserts, they reduce the chances of damage and the cost of damage during transit. Your products arrive in good form and you don’t have to worry about breakages. For example, you can cushion items like smartphones, their accessories, TV sets, radios, appliances, and other high-end products.

Quality Finishes for Enhanced Sales

The inserts can have high-quality finishes to help enhance brand awareness and increase sales of high-end and luxury consumer products. Imagine how it would feel when you open a package and you find that it has a unique insert design with vibrant colors and probably some branding message on it? It feels more connected with the product or brand. The customer has the feeling that the product seller or the retail store understands the touchpoints to engage with their clients. It’s not typical for many brands to do this, however, when you do it, it distances you from the crowd. The customers you serve with the products will be proud to buy them from you because they are finding unique features in it including the packaging.

“Shadow Board” To Prevent Loss of Product or Item

Using foam dividers and inserts helps provide a board where you place the designated items or accessories. For example, if it’s a smartphone, it may have a board with different cuts or designs where the phone goes, the charger is placed, and the pen is put. In the event that the box accidentally opens, you can know if there is something missing. The shadow board product placement foam helps prevent loss of accessories and items in packaging. It also helps in tool control where you can see which tools haven’t been placed in the box before leaving the site.

Whether it’s convoluted foam or customized inserts, you need to ensure that they are designed to meet your packaging needs. It is a bit expensive to design and produce them, however, when you got them, you can use them for a lifetime. Also, the lead time for producing the customized inserts is more compared to the pick and pluck foam inserts. However, it is worth the wait because you get pieces that will last for longer and you reuse them over and over again for your shipping needs.

Besides, you will ensure that you don’t get complaints about defective products while on transit because the packaging space has been optimized with the use of inserts. Retail businesses, as well as manufacturing companies, can use these accessories for branding their products and adding value to the items they ship. The design options for these pieces of inserts and dividers are many, you just have to work creatively with the packaging designers.