Tag Archives: foam inserts

Convoluted Foam Packaging Adds Protection

Custom Foam Insert

If your business involves shipping of products to your customers, it makes sense to know the proper way of packaging the goods.

Shipping a product to your customers can be challenging particularly if the goods are fragile or delicate. To ensure that the merchandise will reach to your customer in good condition, the best thing to do is to employ durable and strong packaging solutions.

This can be possible by using convoluted foam packaging and foam inserts. These types of foam add an extra layer of protection as compared to other fillers.

How Do Convoluted Foam Packaging and Foam Inserts Work?

Aside from the utmost protection, these packaging solutions work in many ways such as:

Cost-effective. As compared to other packaging solutions, convoluted foam packaging does not only protect the goods, but it is also cost-effective. It saves a huge amount of money from the company for the replacement of broken or damaged products.

Enhances brand image. Shipping products using foam inserts enhance the brand image. Your customers will know that you value their hard-earned money by ensuring that the products they bought will reach them in perfect shape. Thus, customers most likely will buy again from you knowing how much you care even the small details.

Complements the product. As the main function of convoluted foam packaging is to protect the products, the same way that it complements the goods. These packaging solutions keep the goods in place while in transport that’s why customers will see the products in the best condition. You can also customize using colored foam inserts that boost the marketing value and aesthetic.

If you’re looking for packaging solutions that you can use in shipping products to your customers, make sure to choose a supplier that has a good reputation. The company should use high-quality materials that guarantee shock absorption.

There are different materials used in manufacturing foam inserts or convoluted foam packaging including polyurethane and polyethylene. Make sure that the foam is manufactured using equipment that ensures functionality and precision.

As much as possible, you should choose packaging solution that is suitable for the products. For delicate, lightweight products choose foam inserts that are made of polyurethane, while polyethylene is perfect for heavier items.

Choose convoluted foam packaging and foam inserts that are moisture and chemical resistant and can reduce vibrations. Otherwise, if the goods are broken due to lack of protection, it won’t only affect the merchandise but also ruin the image of the company.

The Importance of a Good Box Insert

specialty setup box Xbox

Many online businesses that ship products to their customers make a big mistake because they do not bother with finding a good box insert. It is happening every day. People order something from an online website. They wait anxiously for it to arrive. When it does arrive, people look at the box and begin to open it. When they open up the product inside, they realize that it is broken. This leads to a lot of headaches for different people.

The person that received the damaged product expects to get what they paid for and they contact the company they bought the product from. That company may try to blame the shopper and try to make them pay for it. Regardless of how it works out in the end, someone is out money, whether it is the customer, the shipper or the seller. All of this can often be avoided if a good box insert had been used in the first place.

What does the Insert Do?

Most boxes that are used to ship products are bigger than the product themselves. That means the shipper has to include some type of material to keep the items inside the box from shifting around during the shipping process. If a product is not very fragile and is not likely to be broken if it is shaken around, the type of packaging material does not have to be very protective. The more fragile a product is, the more important the packaging material becomes.

An insert is designed to fit around a product. If foam inserts are used, it can actually conform to the shape of the product. That gives the product even more protection. The product is held securely in place to prevent it from moving around. The insert protects the product from being struck by anything during the shipping. The result of the use of inserts is products that are delivered without any damage and no money is lost by anyone involved.

Businesses that are shipping products need to decide when it makes sense to use foam inserts or any other inserts in their boxes. The answer is often based on the cost of the inserts versus the likelihood that the product can be damaged during shipping. That cost has to include the value of a happy customer that receives a product that is undamaged. While it is not always easy to figure out when to use these in a business, it is often smart for online businesses to err on the side of caution.

Custom Foam Inserts for Peace of Mind

Box inserts are the perfect packaging solution, particularly when you are packaging fragile items like China products, crystal, gold, candles, porcelain, glassware, electronics, perfumes etc. The use of custom made foam inserts and box inserts can make the difference between your items arriving safely and in one piece or them reaching your clients and are cracked, broken, damaged or in pieces – it really is as simple as that.

Not only will custom made box inserts and foam inserts keep your items safe in transit but it will also help to enhance the packaging and give your products that extra touch of class. A foam insert can help to display jewelry in all its splendor, highlight certain aspects of your product and make sure that your product reaches the customer in the same condition as it was when it left your premises, no matter how fragile or delicate the product may be.

There are different types of foam insert which are specifically suited to different products;

Foam blocks can be used to prevent fragile electrical equipment from rattling around inside the box – holding it steady and firm to prevent damage.
Smaller, fragile pieces of equipment can be packaged using a different type of convoluted foam insert which can help to prevent them from moving around in transit and potential damage as they come together.
Die cut foam box inserts are perfect for items such as game controllers – they are also fabulous for keeping the equipment safe in the home when they are not in use.
Die cut foam inserts are particularly useful for keeping items like vials upright and in place while they are being transported – it can also really help with the presentation of your products giving them that all important touch of class.
Custom made box inserts and foam inserts can be made to fit the size and shape of your product perfectly to ensure that the product does not become broken or damaged while it is being transported or shipped.

At Cactus Containers we can provide a great selection of foam inserts and other types of box inserts to guarantee that your products can be shipped safely and securely. We know a thing or two about packaging, so why not ask our advice about the best type of box inserts to deal with your particular products – whether you need something cut to shape or standard foam blocks, we have the answers.

Foam Inserts – Use For Shipping to Protect Your Valuable Contents

When a package is shipped, the most important thing is that it arrives without any damage. This can be achieved by using the proper type of custom box inserts. Box inserts are used to separate numerous items within a box. It can separate as little as four to as many as 144 items. Inserts are used to snugly fit the contents inside the box with little, if any, room to move. When the measurements are taken from the product you desire to ship, it can be used to create a custom box insert. This will insure the product will not become damaged during travel and will arrive in the same condition in which it was sent.

There are multiple inserts that can be used in every shipping process. However, there are a few that work out better than others such as foam inserts. Foam inserts are for specific items such as firearms, compact bows, important medicine vials, tools, electronic equipment, and other valuable and / or vulnerable items.

There are four main reasons why using a foam insert to ship your valuable contents.

Foam Inserts Enhance the Product’s Look

Foam inserts have a custom look to them that cannot be achieved with other inserts, such as the pick and puck type. With the look, the recipient of your package will not only notice the contents are safely packaged but they will also notice how well the insert compliments the contents.

Foam Inserts for Protection

Foam inserts give added protection in areas where regular inserts and even Styrofoam inserts such as sheets, cones, or balls might not. Many companies who ship expensive products will use custom foam inserts to snugly fit their products and ship them without worry of damage occurring.

Foam Inserts Are Easy To Use and no Setup is Required

Inserts, like these, do not have to be plucked to reach the perfect layout for each item. They can be custom ordered to fit the item of your choice. If you have thousands of cases to be packaged and shipped, you do not want to spend hundreds of dollars on labor for someone to plug the foam into the right layout over and over again.

There are Endless Possibilities Using Foam Inserts

When ordering foam inserts for your merchandise and packaging needs, the possibilities are limitless. You can arrange certain styles to be cut out of the foam to fit your product exceptionally well. Even the most unconventional and oddly shaped contents can be cradled in a foam pocket cut to the specific shape and size of the contents.

Foam Inserts Their Types And Uses

How did the foam insert revolutionize packing and shipping? From the time Otto Bayer and other inventors invented Polyurethane in the late 1930s, polyurethane had been widely used as upholstery, insulation for buildings, as well as packing and shipping. Boxes provide product protection by themselves but often require inner components to cushion fragile contents. To eliminate breakage, the fragile items need to be cushioned by softness keeping the products intact. It also needs to absorb shock and pressure and hence, foam inserts is a natural part of the packing and shipping industry.

Foam inserts made of polyurethane foam is a perfectly ideal shipping insert because the material itself is so soft. Simultaneously, the same soft foam insert material is an outstanding shock absorber, perfect for protecting even the most fragile item. Foam inserts are light weight, perfect for reducing shipping cost. It’s the best of both worlds, cushioning, resisting movement while still absorbing outside shock and pressure.

At Cactus Container, a computer controlled ban saw is used to cut foam inserts. The steel blades are set to 15,000 lbs per square inch, allowing a precise cut foam insert. The customized cut foam insert is ideal for items such as a custom tool foam insert, computer hardware or electronics.

Convoluted foam has cone shaped peaks and valleys. The convoluted foam is similarly shaped like egg crates. When the convoluted foam inserts are placed together, the pieces interlock. The teeth-like texture of convoluted foam is more efficient than a flat foam insert. The impact is diffused at the base of the cone. The tip of each foam absorbs pressure, impact, and shock.

Similar to a convoluted foam insert are corrugated partitions. Corrugated partitions are shaped with up and down waves, which look like the ridges of a potato chip. The curves of a corrugated partition acts as a cushion. The corrugated partition resist impact . It’s curvy shape withstand outside pressure, securing and keeping the interior product intact.

A different box insert is a chipboard partition. It is typically smooth texture and at a much lower cost compared to corrugated partitions. While it still protects the product during packaging and shipping, a chipboard partition require less warehouse space than the corrugated partitions.

Use modernized and revolutionary packing and shipping supplies. Let Cactus Container guide you through the easy steps of incorporating box inserts with your packing, storing, and shipping needs.