Tag Archives: foam insert

Choosing Between Convoluted Versus Foam Insert

Custom Foam Insert
One of the key challenges when packaging products is ensuring the contents are kept safe from damage. The longer the distance products have to travel, the more likely they are to be subjected to rough handling. Boxes can end up dropped or even stacked too high. This can result in the boxes being torn or perforated and the contents put under excessive pressure. This then leads to the kind of damage that requires the supplier to make replacements. It can turn into a costly affair, delay deliveries, and affect the reputation of the business.

Inserts are a good way to better secure products within boxes. They keep the items immobilized and unlikely to shift within the box and end up damaged. A foam insert is also ideal for providing thermal protection. This limits the effects of extreme temperatures on the contents within the box. Inserts can make packing of products easier and faster, while also making for good presentation when unboxed.

There are different types of inserts available for packaging needs. Here we will look at two popular options and what distinguishes them from the other.

Foam Inserts

Foam is a lightweight and smooth option that is ideal for delicate items that are sensitive to scratches. As said, it is also great for thermal protection as it limits wide fluctuations in heat and temperature from affecting contents. A foam insert can be easily customized to whatever shape of the item, ensuring a close fit. This is ideal for products that have unusual shapes that cardboard cannot accommodate.

These inserts are also long-lasting, making it possible to reuse and recycle them for however long is needed. The current production of foam inserts is also eco-friendly. Their lightweight construction is also helpful in controlling shipping costs.

Convoluted Foam Inserts

Convoluted foam inserts are also popularly referred to as egg-crate foam. Its design features ridges and peaks that resemble an egg crate or contoured surface. these inserts are good for packaging delicate and lightweight items. They are also abrasion-resistant, reducing the risk of scratches. It has anti-static qualities that come from the use of surfactants in the production process. This makes the inserts preferred for the packaging of sensitive electronic equipment.

The thickness of the foam can help protect against impacts and perforations. When interlocked from both sides, it also protects against shocks and vibrations that may be suffered during transit. It can also be easily die-cut into whatever shape to tightly fit around the item it surrounds. Being polyurethane-based also makes this insert eco-friendlier and unlikely to contaminate water or soil resources.

Use Custom Foam Insert to Create Luxury Packaging

Custom Foam Insert
Extra effort and careful consideration is a must when it comes to packaging high-end products. The unboxing experience must be made impressive and delightful. Often the box is considered an extension of the product itself, so its presentation must be up to a similarly high standard. Here are a few tips to help ensure you are meeting or exceeding expectations.

Custom Foam Insert

As part of the beautiful presentation, you need to have your product well protected and encased in a custom insert. And do not just let it be a plain plastic or foam insert. Go the extra mile by having the insert covered in some luxurious fabric like velvet or leather. Cradling the product this way makes for much better visual appeal. This is particularly important if you are using a box with a display window. The background to the product itself should be just as luxuriant for the right impact to be made. You can even embellish with some gold lettering.

Add Scent

Enticing both the visual and olfactory senses is a good way to hook a buyer. It is a common experience when visiting high-end boutiques to notice certain scents in the air designed to tempt shoppers. The scents should be matched to the targeted client of the product and the type of product too. Light flowery scents may be used more advantageously for products targeted at women while muskier smoky aromas will probably better appeal to men. It may be best to infuse such scents on the interior of the box, such as to the custom foam insert rather than the outer box where it will quickly diffuse.

Foam insert colors

In the luxury market, it is better to be understated than bold. Many commercial brands like to make use of vivid colors to draw attention to their product. In the luxury segment, however, less is more. When designing your packaging, limit the mix of colors. You can still create a striking effect without using all the colors of the rainbow. Aim for an overall elegant look that reflects the identity and quality of your product.

Minimize Branding

Your packaging is a good way to promote your brand. But try to limit what you put on display. Use just your brand name or a specially designed logo. Let this and your brand colors denote your identity. If you are required to add details such as product ingredients, do so in small lettering at the back or side of the packaging. Choose a simple but attractive font and consider embossing.

Many Types of Custom Foam Inserts

Custom foam insert
Shipping supplies are available in various sizes and shapes required for different purposes. Choosing the right package for your shipping needs can decrease the shipping cost for your products and improve the bottom line.

At the same time, finding the right supplies even to the smallest detail ensures that your goods are transferred from their origin to their destination safely without the risk of any damage. Foam inserts are not only great for protecting your standard packages. But they are suitable for gift packaging, especially products made of crystal, porcelain, china clay, candles, and other premium items.

With the right foam insert, retail packaging for perfumes and cosmetics get enhanced. And based on the quantity, application, and complexity of the packaged material, foam inserts can be customized to fit the case interior.

Some of the commonly used foam customization methods are –

Water Jet Cut Foam

This method uses a stream of water under high pressure to cut the foam into precise shapes. This customization method is ideal for complex and large foam pieces that precisely match the 3d CAM/CAD models of equipment.

Die-Cut Foam

This technique uses a die or a custom form to reshape the foam to the equipment size. This is a very cost-effective option for larger quantities. Reputed companies offer a wide range of die presses to satisfy every customization requirement of their valued customers.

CNC Routed Foam

With the help of high-speed rotary cutters, the foam material is resized to deliver precise and accurate custom foam inserts. This method is suitable for producing initial prototypes for larger lots or making one-off cases.

Fabricated Foam

Through the process of grinding, cutting, and foam bonding, the foam is shaped to fit with custom containers. With the help of foam fabrication facilities, the foam insert is cut to match the shape of the equipment.

Finding the Right Foam Insert for Your Packaging Supplies

The primary consideration of any business, including an e-commerce site, is to assure that products are shipped safely to customers. Therefore, the biggest challenge for any company is to find the perfect combination of packaging and shipping supplies that ensure safe shipping of products and that too at a cost-effective rate.

It is also important to note that the cost of shipping and packaging supplies is affected by the type of foam insert required. The prices vary based on the weight and size of the shipment. Therefore, it is necessary to choose packaging and shipping supplies that provide adequate protection to the product while keeping the weight to a minimum.

Foam Insert Complement your Products

Custom Folding Cartons with Foam Inserts Pets Spark
Anyone who has tried using a box insert or a foam insert will tell you that these products were actually sent from heaven.

From micro and small business start-ups to medium and large-scale companies, packing your items using either of the two will definitely give you a major advantage over the competition.

But first, you must determine which of them are best suited for your products. In doing so, you will be able to maximize your packaging’s potential and achieve higher sales in the process.

After all, that is your main goal, right?

When Should You Use Foam Insert

For the unfamiliar, a foam insert is ideal for items that are usually given out as gifts. These may include gold and crystal jewelry, porcelain, chinaware or decorative candles. On the other hand, a box insert works best as protective packaging for fragile products such as electronic gear, guns, tools and other sensitive digital instruments.

You must always remember that packaging is a reflection of your product. No matter how good or elegant-looking your items are, a bad or inferior appearance will undoubtedly turn off prospective clients. In short, people will be moving on to other shelves instead of picking your product and lining up at the counter. This is the last thing you would like to happen.

When Should You Use Box Insert

The key, therefore, is to strike a balance between aesthetics, practicality, and functionality – everything a foam insert can give you. In the meantime, you would want to use a box insert to highlight the elegance of your products such as jewelry, cosmetics or cologne.

This type of packaging will also protect your items from breakage and ensure that you don’t need to write off another expensive bottle from your inventory.

As we know, transporting goods from the warehouse to the shelf is a delicate process requiring companies to be mindful their products don’t end up as broken shards of glass or inoperable pieces of equipment. And as a business person, you always have to keep your customer’s satisfaction in mind. You must continue to find ways to innovate and tickle their imagination.

In today’s global village where a product’s sales are largely determined by how customers perceive them to be, image plays a central role.

Your packaging thus becomes a central part of the business equation. It is like telling your customer: “We can read your mind and we know what you want. We are here to serve you.”

Using a foam insert or box insert will guarantee that your products bring out a wide smile from clients and signal to them that your company will pull out all the stops to satisfy their needs.

Advantages of Convoluted Foam Packaging

Custom Foam Insert

Modern technology has helped level the playing field for many business people. The use of the internet provided avenues for talented individuals to market their products even if they do not have a physical store. Transactions are done online and goods are shipped to the customers.

One of the major challenges of this set-up, however, is ensuring that the product will reach its intended recipient in good condition. Towards this end, the majority of online businesses and companies that offer shipping options use strong and durable packaging solutions. They also use shipping peanuts and other fillers to add an extra layer of protection. While fillers like this may be suitable for bulky and less sensitive products, foam insert and convoluted foam packaging are still the best options for maximum protection.

Apart from providing utmost protection, using convoluted foam packaging also provide many other benefits such as the following:

  • Cost-Effective Foam Insert

Considering how much it protects the merchandise, companies can purchase this kind of packaging solution at a reasonable cost. Moreover, since it provides maximum product protection, it will save the company tons of money on product replacement. Businesses can opt for ordinary packaging that gives a certain amount of protection but if it fails to keep the product in good condition, the company will spend more replacing and sending a new product.

  • Foam Insert Improves Brand Image

Companies that ship their products with foam inserts give the impression that they are reputable, highly professional, and a leader in the industry. Products with this type of packaging also appear to be of high-value and quality. Customers would most likely order again if they see how much the company cares about the tiniest detail.

  • Foam Inserts Complements Products

Customized foam inserts or convoluted foam packaging also tend to showcase the product in a positive light. Since they keep goods firmly in place, customers will be able to see the products in their best state. Customized foam inserts in colors that best complement the product also provide additional aesthetic and marketing value.

At the end of the day, business owners who are involved in selling products through shipping or mailing can only build a good reputation if their products reach their intended customers in the best condition possible. Goods that are damaged for lack of protection will not only affect the product itself but ruin the company’s image as well. If you want the improve the layer of protection for the goods you are transporting, consider using convoluted foam and experience its many benefits.

Custom Box Inserts Contribute to Product Success

Custom Folding Cartons with Foam Inserts Pets Spark
Custom box inserts serve a variety of important functions for many products. Some of these functions protect product integrity while others add class and organization to the overall presentation of the product. All of these qualities help to ensure that your products arrive safely, stand out and make a positive mark on customers.

Customized inserts can be made from various materials and take on various shapes and sizes to meet specific product and packaging requirements. They can fit into boxes to separate varying items from mixing or colliding, or they can be used to hold delicate items snugly and securely.

Benefits of Custom Box Inserts

The frontline benefit to using box inserts is that they help to successfully get your product through the ravages of shipping where packages are passed, bumped, bounced and thrown around. Customer disappointment can run deep and often be unforgiving if they have waited days or weeks only to receive damaged goods.

The next step is that inserts add stability to stored products once they arrive. For example, it is a major plus to provide a foam insert in box containing the newest internet tablet where it can be safely kept when not in use. Jewelry, game pieces, rare collectables and other similar items will benefit from being snugly tucked away into their secure insert resting places.

One of most noticeable advantages of using box inserts is that they add to the presentation effect of your product. The product may be the royal guest demanding all the attention, but how that guest is admonished, dressed and presented makes the majority of the impression. Custom box inserts play the supporting role that elevate and isolate your star product into the limelight for customer viewing.

Another key role that inserts play lies in the advertising and message delivery area. Brand advertising, important warnings, instructional messages and other vital information can be readily displayed in open view by having them printed on inserts. This is often a better approach than printing such information on slips of paper that tucked away and easily lost or discarded.

All of these benefits add to the quality, integrity, appearance and helpfulness of your product. If these goals are achieved then business success is also achieved as satisfied customers return for other products that they know will be equally and attractively housed in quality custom box inserts.