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Custom Mailer Boxes Comprehensive Guide

Custom mailer boxes
When it comes to shipping products, mailer boxes are a popular packaging option for businesses. However, not all mailer boxes are created equal. In this blog post, we will explore the differences between custom mailer boxes and regular mailer box and help you determine which one is the best fit for your business needs.

What Are Custom Mailer Boxes?

Custom mailer boxes are boxes that are designed and tailored to meet the specific needs of a business. They are typically made from high-quality materials and can be printed with the company’s logo, graphics, and other branding elements. These are often used for products that require extra protection during shipping or for businesses that want to enhance their brand recognition.

What Are Regular Usage Mailer Boxes?

Regular mailer boxes, on the other hand, are standard boxes that are used for general shipping purposes. They are usually made from basic materials such as corrugated cardboard and come in a limited range of sizes and styles. Regular mailer boxes are an affordable and practical option for businesses that need to ship products but do not require any additional customization or branding.

Custom Mailer Boxes vs. Regular Mailer Boxes: Cost Comparison

One of the main differences between customized mailer boxes and regular mailer boxes is the cost. Customized mailer boxes are typically more expensive than regular mailer boxes due to the additional costs associated with customization and branding. However, the cost of customized mailer boxes can be offset by the benefits they provide, such as increased brand recognition and better protection for your products during shipping.

Custom Mailer Boxes vs. Regular Mailer Boxes: Design and Branding

Customized boxes offer businesses the opportunity to create a unique and memorable unboxing experience for their customers. By branding the boxes with logos, images, or messaging, businesses can enhance their brand identity and create a more professional and cohesive look. Regular mailer boxes, on the other hand, offer limited branding options and may not be suitable for businesses that want to create a strong brand identity.

The choice depends on your business needs and budget. Customized mailer boxes offer more flexibility in terms of design and branding and can help elevate your brand recognition, but they can also be more expensive. Regular mailer boxes are a practical and affordable option for businesses that need to ship products on a budget. Ultimately, it’s up to you to decide which option is the best fit for your business.

Custom Mailer Boxes That Are Eco-Friendly

custom mailer box
Wanting to protect our planet is a noble cause. Part of making this possible lies in ensuring the packaging materials we use result in minimal waste and harm to the environment. Custom mailer boxes are a popular option of packaging for items that are being shipped and sold in retail stores. Their self-locking design and sturdy construction make them ideal for more delicate and valuable items. Here are a few ways you can customize them for your products while also keeping them eco-friendly.

Use a Tight Fit

A custom mailer box can be made to whatever specifications. It is best for the environment when you limit the amount of material that goes into making these boxes and will eventually be disposed of when its useful life is over. Choose dimensions that are a tight fit for the product that will be placed in the box. This will not only limit waste but will also help save some money on ordering said boxes.

Optimize Packaging

Many retailers will use multiple packaging materials on the same item. They will be repeatedly boxed, wrapped, and placed in carrier bags. Optimizing your packaging designs so lesser materials are used in getting products from the business to customers can help limit waste and cut costs.

Request Recycling

Label your custom mailer boxes with a request to please recycle. Even just indicating that the box is recyclable with the standard symbol can help encourage that action from the recipient. It also lets the recipient know that your brand is dedicated to environmental efforts, a quality that many consumers appreciate in the companies they do business with.

Use Recycled Packaging

When ordering your boxes, you can find out from suppliers if they use recycled materials in their manufacturing processes. This can help save some money on production costs as recycled materials are already processed and require less work to make into new boxes than raw materials like pulp. It is cheaper and eases the demand for trees that must be processed into pulp. Shop around for a manufacturer that can meet this standard.

Go Plant-Based

Plant-based packaging is a growing trend where biological materials like corn husks and mushrooms are used to make boxes. Much of the raw materials come from food waste, meaning that fewer trees have to be sacrificed to make boxes. The resulting boxes can be as durable as those made from wood sources. They can be a particularly good option for packaging food items as they are considered safer and less likely to affect flavors.

4 Ways To Make Your Custom Mailer Boxes Pop

Custom die cut mailer box

Custom mailer boxes are special single piece boxes that can be self-locked. They typically feature sturdy corrugated construction that can be customized to both internally and externally to suit various products. This packaging is popular for retail displays and shipping products. These simple strategies can help to make mundane mailer boxes more appealing and noticeable wherever they go.

Brand Your Box

Branding normally takes the form of using company colors and having the company name and logo printed on the box. Be creative in how you choose to apply the colors and consider accents such as foiling to help add a touch of class. Even if you choose to not use signature company colors on the exterior, you can still incorporate them on the inside, and in filler material. When printing the logo, ensure you leave a reasonable amount of clear space around it to keep it focused. Be sure to also indicate contact information such as web address and email somewhere on the packaging.

Add Attractive Imagery

Custom printed mailer boxes can feature more than just the name and logo of your business. There is all manner of playful, sentimental, and deeply resonating imagery you can use to impress your clients and make them to not only want to keep the box as a keepsake or for reuse but also reinforce the memory of your brand. Take inspiration from the core business that you do or even the festive time of year to customize your boxes. For instance, a running figure on a box with trainers, or a steaming cup of joe on a pack of coffee beans can be creatively applied.

Use Inserts

There are many items you can add to a box to make a customer feel special. From a handwritten note thanking them for their patronage to small product samples of a new line, the ideas are endless. Take advantage of this strategy to add a personal touch or simply add value to the purchase that has been made. A customer will certainly feel surprised and delighted when discovering an unexpected item when unboxing. This feeling will long be remembered and encourage repeat business and recommending your business.

Introduce A Window

Many people appreciate being able to view the contents of a box without necessarily having to open it. While custom mailer boxes do not need to be cut into to open them, having a window area where people can look in to view the contents is great, especially if the items are valued by collectors. It is also a good option where your products are going to be stocked on shelves. Potential customers can better trust the contents match what they need.

Custom Printed Mailing Box for Your Business

Custom die cut mailer

Running your own business is a challenge especially today where competition for almost all market is fierce and cutthroat. No matter the industry, there are always businesses going head to head to see who can score the lion’s share of the market. With so much competition, it’s easy to see why businesses put in the time and resources to gain the competitive edge they need to succeed, whether its through better marketing strategies, innovative product differentiation, and more.

One of the ways businesses try to outdo the other is by using tried-and-tested strategies and devices to outsmart, surpass, and outmaneuver the competition. A popular means to accomplish this is through active brand development, and for small to medium-sized businesses that ship their products directly to the consumer, the most cost-effective way to achieve this is with the use of a custom printed mailing box.

Let Your Brand Be Known

By using high-quality custom printed mailing boxes for product shipping, your businesses can achieve higher levels of product differentiation. Applying unique designs and brand imagery to shipping containers reinforces the brand in the hearts and minds of the consumer.

In marketing terms, this is referred to as effective brand positioning. Apart from the actual products, a brand’s name and value lie in how the public perceives them. With the use of a custom printed mailing box, your businesses are in a better position to establish the brand and create correlations between product branding and excellent customer value and satisfaction.

Create Better Value

Custom mailer boxes don’t just benefit the business, but they also help the customer. High-quality custom boxes improve customer satisfaction by providing them with a more intimate and interactive shopping experience. Especially with the truly unique and innovative designs that go into some of these custom mailing boxes, customers get to experience something different, something they can only get with your brand.

The positive shopping experiences only help to enhance brand positioning, establish the brand as customer-oriented, and benefit the company in the long-term. Custom boxes not only increase the perceived value of your brand, but it also increases the actual amount that customers receive. What’ best of all, it’s relatively inexpensive to start using custom mailer boxes for product shipping.

They may not be as cheap and in as high supply as generic boxes, but custom mailer boxes with effective branding is a worthwhile investment that will pay off in the long run.

Ways Custom Mailer Boxes Can Help Your Business

custom printed mailer boxes

According to recent statistics, e-commerce is steadily on the rise, growing over 20% every year. This is not surprising considering that 51% of Americans would rather make their purchases online rather than physically go to stores. Given this trend, businesses can only stay marketable if they have an online presence and able to ship their products to their customers.

It is important to note, however, that sending products to clients is not just a mechanical task considering that it can create opportunities to increase sales and profit by simply using custom mailer boxes. If you are currently using large quantities of mailers that are standard and unappealing, it is high time you consider shifting to custom printed shipping boxes for the following reasons:

  • It can improve your business image.

Custom mailer boxes can make your business appear more professional and organized. Keep in mind that first impression is important and whether you like it or not, your shipping presentation can affect how the customer appraises your company.

  • It can serve as an effective marketing strategy.

You no longer have to enclose fliers or invest on expensive marketing campaigns if your shipping boxes already contain your business logo and what your company stands for. With customized boxes, there is also a greater chance that your “advertisement” would be noticed and read, rather than fliers that usually end up in the garbage bin.

  • It can set you apart from the competition.

Considering the number of businesses in your line of industry, every company needs to be unique for it to stand out from the rest. Using customized shipping containers that are attractive and appealing will help attract your target audience and even encourage them to refer you to other potential customers.

  • It can ensure that your product will reach your customers in good condition.

One downside of shipping your products instead of handing them out personally in stores is that it can be damaged in the transporting process. This likelihood is increased if you are using ordinary boxes. If you customized your boxes, you have the chance to choose the best material, thickness, and other factors that will best protect your product so it will reach the intended customer in good condition.

E-commerce will continue to thrive, which means product shipping will be an important vehicle for reaching out to your customers. If you want your business to make the most out of shipping and to experience the various benefits mentioned above, it is high time you think about investing in custom shipping boxes.

Benefits of Shipping with Custom Mailer Boxes

Custom Mailer Box

The truth of the matter is that the many successful retailers will set themselves apart, at least to an extent, with their company packaging. Just consider the favorite items you grew up with, for example, your first favorite pair of sneakers, then consider the packaging. Did anything stand out? Odds are that the packaging assisted in maintaining a consistent image, as well as reinforce the positive elements of product ownership. If you are sending items to customers’ doors inside plain brown boxes, you are sending a message that you do not care about the packaging. If you do not care about the packaging, what will this say about how you care for your own products?

Brand Reinforcement Benefit

Each time a customer opens up a package which arrives to their office or home in custom mailer boxes, they’re being greeted with a logo or image which reinforces a brand before they get their hands upon the product they’ve bought. It’ll make it more likely that they’ll relate the product with your brand name. As you expand your branding efforts, people only will have to see a reminder of the brand image, from a blend of colors to a similar phrase or image, to remember positive memories of products related to that brand.

Heightened Shipping / Shopping Experience

Occasionally the little things may make all the difference, and while opting to ship the products in customized printed cardboard boxes does not necessarily cost a much more, it may go a long way in creating a more interactive shipping and shopping experience for your customers. As a package arrives inside a custom box, it’ll show a heightened care level on a merchant’s behalf. It’ll create an all-encompassing, more positive experience which not just augments the branding and packaging efforts, yet assists a customer in feeling like they’re having a special shopping experience from beginning to end.

Printed Box that has a Logo

Developing a brand identity and ordering custom cardboard boxes that embody that identity is not always easy, of course. Most businesses cooperate with consultants to develop their logo designs and branding identity. And as it’ll come to producing and customizing the boxes and dealing with a large quantity of mailers, it is better to work with a shipping box provider which offers a broad array of services and products which meet your needs. With efficient branding, packaging and marketing for your items, customers are certain to see the quality waiting in the box.

Custom Printed Mailing Boxes Meet Various Important Needs

Mailer Corrugated Cardboard 200 E flute

Although many companies do not give much thought to the boxes they use to ship products, the fact is that such packaging is important in meeting a variety of needs, both for the company shipping the products and the recipient of those purchased items. Some companies stick to basic, cheap forms of mailing materials to save expense. However, revenue lost in products damaged during the shipping process can often outweigh any subsequent savings on materials.

Custom Mailer Boxes Breakdown

Custom mailer boxes may cost a bit more, but they better ensure that shipped products arrive in good shape which is a key element in maintaining customer loyalty. Another vital element in customer loyalty is the appearance of the item when received in its shipped state. Custom printed mailing boxes tend to inspire further sales than common, plane mailers due to their aesthetically pleasing quality. When packaging is enticing and provides adequate protection of the included product, customers tend to order again from businesses utilizing such mailers.

Sizes and Shapes of Custom Mailer Boxes

Also, because many products have odd shapes and forms, traditional packaging materials do not effectively house them. This can increase damage risk to products that must then be replaced or refunded. Package handlers throughout the mailing system, don’t always treat items gingerly. Plus, the trucks, planes and other delivery methods can produce damage from bouncing, shifting and vibrations. Products need to be adequately protected from such treatment in order to arrive to their destinations in presentable condition.

Custom mailer boxes are designed to client specifications so that they meet the requirements of all of these concerns. Customized boxes closely fit product dimensions so that damage is minimized. Additional protective measures can be applied such as dividers and foam inserts to further reduce damage risk. Custom printed mailing boxes can include company logos, brand information, photos, instructions and more, making them much more attractive than plain, boring cardboard or other traditional materials.

When customers receive their products in good shape and housed in protective and attractive custom mailer boxes, they immediately associate quality and integrity with the company from which they were received. The thought is that if a company extended such effort into their packaging then they must also extend the same, or more, effort into the designing and manufacturing of their products. Using custom printed mailing boxes provides a win-win option for both the company and the customer.

Different Types of Custom Mailer Boxes

Custom mailer box - IRS Coctails

There are plenty of e-Commerce businesses that are operating today. More of them are being started every day. While there are plenty of e-Commerce stores operating and more opening up, there are also plenty of them that are failing and closing shop as well. There is not a whole lot of difference in some of the e-Commerce businesses that succeed and those that fail. The amount of competition means that an e-Commerce business needs to do the small things right. Custom mailer boxes are one of the small things that some e-Commerce businesses miss out on.

Different Types of Custom Mailer Boxes

There are many different types of boxes that can be used by an e-Commerce business. Understanding what type of custom printed mailer boxes exist is one of the keys to making the right decision about how to use them.

  • Promotional boxes – These take advantage of the ability to add custom graphics that will advertise a business or the products that are inside of the boxes. The use of colors, logos and printed information make these mailers a valuable marketing tool.
  • E-Flute Corrugated Boxes – These use foam inserts to hold the products in place and allow them to be displayed in a great fashion.
  • Corrugated cardboard – Custom mailer boxes made out of corrugated cardboard are very flexible. They can come in a variety of shapes and sizes. They can be made to fit the product inside of them well. They can include a variety of graphics and can have a glossy or a matte finish to help the stand out.
  • Paperboard – This is perfect for creating CD mailers. The paperboard is more flexible while still providing the protection for the contents that is needed.
  • Mailer with VHS slot – These are corrugated custom printed mailer boxes that will display a VHS tape or some other similarly shaped object inside of them. They offer superior protection while also allowing for graphics that help the box stand out.

Custom Mailer Boxes Promotion

E-Commerce businesses have to deliver their products to the customers. They need to also promote the business that they are operating. The use of mailer boxes gives these businesses the opportunity to improve the awareness of their customers. By choosing the boxes that hold the product’s properly while in shipping and getting boxes that are bright and use graphics to promote the message, a business can become more successful. The custom boxes may cost more, but the return in business that they need to have to be successful.

Custom Printed Mailing Boxes for Products

Mailer with built-in insert

When you need custom mailer boxes, Cactus Corrugated Containers, Inc. should be high on your list of box makers. You will find a variety of options to choose from, regardless of what you need the custom printed mailing boxes for.

Custom Mailer Boxes

Custom mailer boxes are made to suit the needs of your business, or your personal use. If you want boxes made for the holidays, you can order just that. This includes boxes made in the shapes of pumpkins, and other designs that coincide with the theme that you are going for.

Regardless of what sized item you are placing inside of the custom printed mailing boxes, Cactus Corrugated Containers, Inc. can help. They have boxes to hold small products, including CD’s and DVDs, or large custom mailer boxes. Choose from a variety of styles, designs, shapes, and sizes.

Custom Mailer Boxes Safety

Remember that regardless of which custom mailer boxes you choose, the items that are inside of your packages will be sealed safely. The custom printed boxes can open and close as much as they want, without the box or product being damaged. These boxes are durable, and reliable.

Content Makes it Count

You can add content to your custom mailer boxes. Put any type of personal message you want your customers to read, or a custom message for personalized gifts to family and friends. Everyone will know exactly who the package is coming from before they open it up and see the products or any other message that you have inside of the custom mailer. The message on the custom printed mailing boxes could tie to the items that are the inside of the box. That gives your boxes an even more personalized feel, which will go over well with customers and potential clients.

Custom Mailer Boxes  Shipping

If you are having your custom printed mailing boxes shipped to the Southern California area, Cactus Corrugated Containers, Inc. will ship your boxes to you for free. Do not worry; you can still place an order for custom mailer boxes if you or your business are not located within this area. This San Diego based company will do everything to make sure you can receive your custom printed boxes, regardless of where you are.

Do not waste another moment trying to find the perfect box or mailer for your package; place an order for custom printed mailing boxes and get the box you need, with the look and feel that you want!

Keep your Mailing Safe with Custom Mailer Boxes

That precious package that you mail to your near and dear ones must arrive at its destination in perfect condition and that is why custom mailer boxes are preferred over ready-made mailing boxes. While there is nothing wrong with the boxes already available in the market in terms of durability, effectiveness and quality, there might be a problem with the size and shape.

Custom Made Shapes

Custom made shapes are important as the mailer box will go through rough handling throughout its journey and one can expect it to arrive after a lot of bumps, jolts and hits. The custom made shape will take into account the shape of the item to be packed and will reduce the amount of free space as much as possible. You can order any kind of custom mailer boxes to suit your requirements and the minimum number to order can be from 1 to any number. You can get the following shapes done such as –

  • Square
  • Rectangle
  • Tubes or canisters
  • Triangle

Boxes with Dividers

There might be just one thing that you want to mail or a hundred different things stuffed into one box. Depending upon the need, you can get dividers which will keep each individual item safe and will reduce the friction between the objects when they are placed inside the box. You can get one divider or as many dividers as you need and so it is important that you specify the exact dimensions of the product to be shipped.

Custom Printing for Mailer Boxes

You can get custom printing done on tags and labels which can then be attached to the boxes. The labels and tags can be printed on durable material that can withstand the elements and arrive at the destination with no wear or tear. You can get custom printing done directly on the box even though it will have to be bent or folded. There is only one thing that you will have to take into account when you go in for custom printed mailing boxes and that is whether it is pleasing to the eye. Even when you do not have to worry about the cost, it is better to choose a more aesthetic design rather than a costly design.

You do not have to go in for an expensive printing job, but can create eye catching designs with just one or two color printing when you get custom printed mailing boxes. After all, the mailer box will be thrown away once the job is done and a small print will go a long way when done expressively.

Custom Mailer Boxes – What Are They?

Go out to your mailbox on any given day and chances are you’ll find a box with a sample product in it. It could be a sample size box of laundry detergent, cereal, dog food or a cosmetic sample. Many times, the box is an exact miniature version of a regular size product. We’ve all seen small Tide boxes or Purina dog food. This type of box is a mailer box. Mailer boxes come in all sizes and shapes. They are ideal for sending out promotional items for your company. Mailer boxes are perfect for smaller items, such as DVD’s or CS’s too.

The custom mailer boxes are precisely die-cut to your specifications in a one piece box with attached lid. Most mailer boxes are made from corrugated cardboard or paperboard. The thickness can vary depending on the product stored inside and the use of the mailer box. Thicker cardboard means a sturdier box, perhaps for mailings; while a thinner cardboard might be more appropriate for display uses. The size and shape of the box are meant to enhance your product. Mailer boxes used to be mostly white inside and out, but nowadays it’s more likely than not that you will see color and printing on both the outside and inside.

Custom mailer boxes are an excellent way to get the word out about your product. Printing on the inside and out helps make your product more recognizable. The self-locking lid makes the mailer box easy to open and close multiple times without causing damage to the box. This feature makes a custom mailer box an excellent display box for your product. Mailer boxes often look more like display boxes rather than shipping boxes. This makes these boxes popular on store shelves, at the checkout registers and at trade shows. High end mailer boxes showcase your elegant products to give the customer that rich, quality feel about your product. Custom made inserts can complete the high end look while protecting the product.

Custom mailer boxes help your company save money too. Not only are you saving money by not using bulkier packaging, you are advertising your product at the same time. Working with your design and vision, the design team can create a mailer box that will pop and attract many more customers. Consider mailer boxes when you are thinking of ways to promote your product. It will definitely pay off!

Creative Custom Mailer Boxes

Your custom mailer box not only stores items, but it advertises for your company. You want to stand out, instead of blending in with the crowd. Even though your company contact information, logo, and slogan is printed on your mailer boxes, a creative design will surely grab the attention of customers and potential clients. Visual appeal is a necessity for boxes; otherwise your box may be viewed as just another box. The more creative you are, the more likely you are to leave a lasting impression.

Mailing boxes come in a variety of styles. Some of those styles include:

  • Tab Lock Tuck Top
  • Mailing Tubes
  • Easy Seal
  • Single or Multiple DVD-CD Mailers

If you want to get creative with your mailers, choose designs that represent your company. For instance, if you are a music company, choose mailers that come with boom box designs. Other designs include:

  • Pizza Shaped Boxes
  • Doctor Bag Shaped Mailers
  • Briefcase Shaped Boxes
  • Tool Boxes
  • Pyramid Shaped Mailers
  • And more…

If you do not see a specific design in our list, contact the art team. Your request is not guaranteed, but the team will do its best to accommodate your design without compromising your business or your brand.

You can send in your company logos and designs as well. The art team will give you specifics, such as proper logo size and approved file formats. If there is an issue with your logo, the art team will let you know immediately.

You can purchase custom mailer boxes in a variety of colors and materials. Choose from multiple solid colors corrugated mailing boxes, or a basic white and brown mailing box. Kraft mailers are also available. Kraft boxes are made from recycled content.

Color can make a difference with your custom printed mailing box. You can choose to use 4 colors, or you can use 1 color; the choice is yours. You will receive a sample of your design before the mailers are produced. If you are not happy with the sample, the art team will help you come up with a design that works. Before your boxes are produced, you must sign off on the sample. This helps save time and money; both of which are important.

Cactus Corrugated Containers Inc. has years of experience in customizing your boxes. You can contact us today to begin working on your mailer project. Together we can create a product that you – and your customers – will love!

Send a Message with Custom Mailer Boxes

You can get your message out to all of your customers or potential clients by using custom printed mailing boxes. You are staying up-to-date with the times, and long gone are the days of simple mailer boxes. Custom packages are the new wave, and if you stay up-to-date with boxes, your clients will trust you to produce modern products.

The material you choose for your custom printed mailing box is entirely up to you. There are different sizes and styles of white or coated corrugated board options available for you to choose from. Kraft is also available, and it is made of recycled content.

The color and design you choose for your custom mailer boxes should send a message to clients. That message should be that you value their business, and you hope they keep coming back to your company in the future. A dull box will not send a message, but a colorful and lively box will. You can choose to use 1 color on your box, or you can customize the package with up to 4 colors. You will need to send in your artwork for approval. Make sure you include your company logo and contact information on your mailer box. This could bring in more business for you.

Your mailer box can be used for a variety of reasons. Perhaps you want to send out a gift to customers. They will appreciate that you went above and beyond to customize the box that the gift is inside of. Taking a little time for your customers goes a long way.

The theme for your custom printed mailing box should coincide with your business. For instance, if you are a doctor, you can choose a doctor bag box theme. Other themes and designs for businesses include:

  • Pizza Designs
  • Briefcase Designs
  • Pyramid Designed Boxes
  • Suitcase Shapes
  • And more…

If you have a preferred design that you do not see on our list, be sure to let the design team know. All shape requests are not guaranteed, but the artwork team will do its best to accommodate you without compromising your business or brand.

You will receive a sample of the design you choose before your order is placed. You are required to sign off on the sample, which ensures that you are satisfied with what you see. Contact Cactus Corrugated Containers Inc. today for your next order of custom mailer boxes; our artwork team is ready to take your order, and get to work on customizing your boxes!