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How Do Custom Foam Insert Pieces Help in Packaging?

You may be experiencing excess amounts of damages for your items, products, equipment or components when shipping or transporting them. It may also be that your expensive tools are getting lost on-site or you need a professional way you can present your brand or samples in a sales presentation to help in boosting orders. Or you could be seeking brand differentiation in a retail market that is saturated. All these are possible situations where you may need to use custom foam inserts. Regardless of the industry, application, or budget, using a custom foam insert is able to help you meet these goals and it can have a direct positive impact not only on operations but also on the profitability of your retail business.

So how can foam inserts help your business?

Extra Layer of Packaging Protection

When you use a custom made foam inserts, they provide a cushioning for high-end items or high ticket items. When you place the inserts, they reduce the chances of damage and the cost of damage during transit. Your products arrive in good form and you don’t have to worry about breakages. For example, you can cushion items like smartphones, their accessories, TV sets, radios, appliances, and other high-end products.

Quality Finishes for Enhanced Sales

The inserts can have high-quality finishes to help enhance brand awareness and increase sales of high-end and luxury consumer products. Imagine how it would feel when you open a package and you find that it has a unique insert design with vibrant colors and probably some branding message on it? It feels more connected with the product or brand. The customer has the feeling that the product seller or the retail store understands the touchpoints to engage with their clients. It’s not typical for many brands to do this, however, when you do it, it distances you from the crowd. The customers you serve with the products will be proud to buy them from you because they are finding unique features in it including the packaging.

“Shadow Board” To Prevent Loss of Product or Item

Using foam dividers and inserts helps provide a board where you place the designated items or accessories. For example, if it’s a smartphone, it may have a board with different cuts or designs where the phone goes, the charger is placed, and the pen is put. In the event that the box accidentally opens, you can know if there is something missing. The shadow board product placement foam helps prevent loss of accessories and items in packaging. It also helps in tool control where you can see which tools haven’t been placed in the box before leaving the site.

Whether it’s convoluted foam or customized inserts, you need to ensure that they are designed to meet your packaging needs. It is a bit expensive to design and produce them, however, when you got them, you can use them for a lifetime. Also, the lead time for producing the customized inserts is more compared to the pick and pluck foam inserts. However, it is worth the wait because you get pieces that will last for longer and you reuse them over and over again for your shipping needs.

Besides, you will ensure that you don’t get complaints about defective products while on transit because the packaging space has been optimized with the use of inserts. Retail businesses, as well as manufacturing companies, can use these accessories for branding their products and adding value to the items they ship. The design options for these pieces of inserts and dividers are many, you just have to work creatively with the packaging designers.

Convoluted Foam Packaging for Electronics

Custom Foam Insert

Also known as an egg-crate packaging foam, a convoluted foam packaging is made from durable polyurethane foam. With a structure that resembles an egg tray in grocery shops, this type of packaging material is highly ideal for sensitive electronics and fragile materials. It has a lightweight and sturdy design yet won’t cost any abrasion to your items being shipped.

Convoluted foam inserts can have a die cut and customized shape to exactly fit with the packaging box it will go along with. It removes unnecessary spaces within a package and prevents your items from bumping into each other. These custom foam inserts can also be purchased separately from shipping companies or suppliers with anti-static properties. Called an ESD Foam, it normally is dyed pink to signify that it has been chemically coated with surfactants to make it anti-static. The ridges support your sensitive items and cushion them from bumps during its transit.

A High-Quality Foam for Stronger Packaging

The soft open-cell structure of polyurethane makes it one of the most versatile types of packaging inserts. It can be manipulated into different shapes and sizes accommodating the fragility, weight, and size of your shipments. Custom foam inserts especially created to fit your item can be a good way of utilizing this type of material as it can effectively cushion your item against damages.

Interlocking foams create a solid protection able to take in shocks caused by the constant movement of the cargo vehicle. It can also recover quickly to its original shape and without having an impact on what’s inside the box. In more ways that you can imagine, a convoluted foam packaging is a great alternative to bubble wraps or packing pellets which often does not fully enclose the items being shipped. Custom foam inserts have a tight space where the item cannot move from side to side.

Anti-Static Convoluted Foam Packaging

ESD Foam has anti-static properties vital for the shipment of any computer, electronic, and automotive parts. Static electricity has positive and negative charges which can be changed with the presence of an electron atom. If your computer or electronic parts get exposed to static electricity, it can be damaged beyond repair.

Using an anti-static convoluted foam packaging, especially if you are shipping several items in one box provide a safe separation for the components. It ensures they do not get into contact with one another and prevent exposure to static electricity.

Convoluted Foam Packaging Adds Protection

Custom Foam Insert

If your business involves shipping of products to your customers, it makes sense to know the proper way of packaging the goods.

Shipping a product to your customers can be challenging particularly if the goods are fragile or delicate. To ensure that the merchandise will reach to your customer in good condition, the best thing to do is to employ durable and strong packaging solutions.

This can be possible by using convoluted foam packaging and foam inserts. These types of foam add an extra layer of protection as compared to other fillers.

How Do Convoluted Foam Packaging and Foam Inserts Work?

Aside from the utmost protection, these packaging solutions work in many ways such as:

Cost-effective. As compared to other packaging solutions, convoluted foam packaging does not only protect the goods, but it is also cost-effective. It saves a huge amount of money from the company for the replacement of broken or damaged products.

Enhances brand image. Shipping products using foam inserts enhance the brand image. Your customers will know that you value their hard-earned money by ensuring that the products they bought will reach them in perfect shape. Thus, customers most likely will buy again from you knowing how much you care even the small details.

Complements the product. As the main function of convoluted foam packaging is to protect the products, the same way that it complements the goods. These packaging solutions keep the goods in place while in transport that’s why customers will see the products in the best condition. You can also customize using colored foam inserts that boost the marketing value and aesthetic.

If you’re looking for packaging solutions that you can use in shipping products to your customers, make sure to choose a supplier that has a good reputation. The company should use high-quality materials that guarantee shock absorption.

There are different materials used in manufacturing foam inserts or convoluted foam packaging including polyurethane and polyethylene. Make sure that the foam is manufactured using equipment that ensures functionality and precision.

As much as possible, you should choose packaging solution that is suitable for the products. For delicate, lightweight products choose foam inserts that are made of polyurethane, while polyethylene is perfect for heavier items.

Choose convoluted foam packaging and foam inserts that are moisture and chemical resistant and can reduce vibrations. Otherwise, if the goods are broken due to lack of protection, it won’t only affect the merchandise but also ruin the image of the company.

Advantages of Convoluted Foam Packaging

Custom Foam Insert

Modern technology has helped level the playing field for many business people. The use of the internet provided avenues for talented individuals to market their products even if they do not have a physical store. Transactions are done online and goods are shipped to the customers.

One of the major challenges of this set-up, however, is ensuring that the product will reach its intended recipient in good condition. Towards this end, the majority of online businesses and companies that offer shipping options use strong and durable packaging solutions. They also use shipping peanuts and other fillers to add an extra layer of protection. While fillers like this may be suitable for bulky and less sensitive products, foam insert and convoluted foam packaging are still the best options for maximum protection.

Apart from providing utmost protection, using convoluted foam packaging also provide many other benefits such as the following:

Cost-Effective Foam Insert

Considering how much it protects the merchandise, companies can purchase this kind of packaging solution at a reasonable cost. Moreover, since it provides maximum product protection, it will save the company tons of money on product replacement. Businesses can opt for ordinary packaging that gives a certain amount of protection but if it fails to keep the product in good condition, the company will spend more replacing and sending a new product.

Foam Insert Improves Brand Image

Companies that ship their products with foam inserts give the impression that they are reputable, highly professional, and a leader in the industry. Products with this type of packaging also appear to be of high-value and quality. Customers would most likely order again if they see how much the company cares about the tiniest detail.

Foam Inserts Complements Products

Customized foam inserts or convoluted foam packaging also tend to showcase the product in a positive light. Since they keep goods firmly in place, customers will be able to see the products in their best state. Customized foam inserts in colors that best complement the product also provide additional aesthetic and marketing value.

At the end of the day, business owners who are involved in selling products through shipping or mailing can only build a good reputation if their products reach their intended customers in the best condition possible. Goods that are damaged for lack of protection will not only affect the product itself but ruin the company’s image as well. If you want the improve the layer of protection for the goods you are transporting, consider using convoluted foam and experience its many benefits.