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Boxes and displays are MADE IN U.S.A.

Phone: (760) 471-1000

Toll Free: 1-888-776-8000

Made in the U.S.A. icon

Phone: (760) 471-1000

Toll Free: 1-888-776-8000

Fax: (760) 471-1099

Boxes and displays are MADE IN U.S.A.

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Choosing Between Convoluted Versus Foam Insert

Custom Foam Insert
One of the key challenges when packaging products is ensuring the contents are kept safe from damage. The longer the distance products have to travel, the more likely they are to be subjected to rough handling. Boxes can end up dropped or even stacked too high. This can result in the boxes being torn or perforated and the contents put under excessive pressure. This then leads to the kind of damage that requires the supplier to make replacements. It can turn into a costly affair, delay deliveries, and affect the reputation of the business.

Inserts are a good way to better secure products within boxes. They keep the items immobilized and unlikely to shift within the box and end up damaged. A foam insert is also ideal for providing thermal protection. This limits the effects of extreme temperatures on the contents within the box. Inserts can make packing of products easier and faster, while also making for good presentation when unboxed.

There are different types of inserts available for packaging needs. Here we will look at two popular options and what distinguishes them from the other.

Foam Inserts

Foam is a lightweight and smooth option that is ideal for delicate items that are sensitive to scratches. As said, it is also great for thermal protection as it limits wide fluctuations in heat and temperature from affecting contents. A foam insert can be easily customized to whatever shape of the item, ensuring a close fit. This is ideal for products that have unusual shapes that cardboard cannot accommodate.

These inserts are also long-lasting, making it possible to reuse and recycle them for however long is needed. The current production of foam inserts is also eco-friendly. Their lightweight construction is also helpful in controlling shipping costs.

Convoluted Foam Inserts

Convoluted foam inserts are also popularly referred to as egg-crate foam. Its design features ridges and peaks that resemble an egg crate or contoured surface. these inserts are good for packaging delicate and lightweight items. They are also abrasion-resistant, reducing the risk of scratches. It has anti-static qualities that come from the use of surfactants in the production process. This makes the inserts preferred for the packaging of sensitive electronic equipment.

The thickness of the foam can help protect against impacts and perforations. When interlocked from both sides, it also protects against shocks and vibrations that may be suffered during transit. It can also be easily die-cut into whatever shape to tightly fit around the item it surrounds. Being polyurethane-based also makes this insert eco-friendlier and unlikely to contaminate water or soil resources.

Use Custom Foam Insert to Create Luxury Packaging

Custom Foam Insert
Extra effort and careful consideration is a must when it comes to packaging high-end products. The unboxing experience must be made impressive and delightful. Often the box is considered an extension of the product itself, so its presentation must be up to a similarly high standard. Here are a few tips to help ensure you are meeting or exceeding expectations.

Custom Foam Insert

As part of the beautiful presentation, you need to have your product well protected and encased in a custom insert. And do not just let it be a plain plastic or foam insert. Go the extra mile by having the insert covered in some luxurious fabric like velvet or leather. Cradling the product this way makes for much better visual appeal. This is particularly important if you are using a box with a display window. The background to the product itself should be just as luxuriant for the right impact to be made. You can even embellish with some gold lettering.

Add Scent

Enticing both the visual and olfactory senses is a good way to hook a buyer. It is a common experience when visiting high-end boutiques to notice certain scents in the air designed to tempt shoppers. The scents should be matched to the targeted client of the product and the type of product too. Light flowery scents may be used more advantageously for products targeted at women while muskier smoky aromas will probably better appeal to men. It may be best to infuse such scents on the interior of the box, such as to the custom foam insert rather than the outer box where it will quickly diffuse.

Foam insert colors

In the luxury market, it is better to be understated than bold. Many commercial brands like to make use of vivid colors to draw attention to their product. In the luxury segment, however, less is more. When designing your packaging, limit the mix of colors. You can still create a striking effect without using all the colors of the rainbow. Aim for an overall elegant look that reflects the identity and quality of your product.

Minimize Branding

Your packaging is a good way to promote your brand. But try to limit what you put on display. Use just your brand name or a specially designed logo. Let this and your brand colors denote your identity. If you are required to add details such as product ingredients, do so in small lettering at the back or side of the packaging. Choose a simple but attractive font and consider embossing.

How Do Custom Foam Insert Pieces Help in Packaging?

Custom Foam Insert
You may be experiencing excess amounts of damages for your items, products, equipment or components when shipping or transporting them. It may also be that your expensive tools are getting lost on-site or you need a professional way you can present your brand or samples in a sales presentation to help in boosting orders. Or you could be seeking brand differentiation in a retail market that is saturated. All these are possible situations where you may need to use custom foam inserts. Regardless of the industry, application, or budget, using a custom foam insert is able to help you meet these goals and it can have a direct positive impact not only on operations but also on the profitability of your retail business.

So how can foam inserts help your business?

Extra Layer of Packaging Protection

When you use a custom made foam inserts, they provide a cushioning for high-end items or high ticket items. When you place the inserts, they reduce the chances of damage and the cost of damage during transit. Your products arrive in good form and you don’t have to worry about breakages. For example, you can cushion items like smartphones, their accessories, TV sets, radios, appliances, and other high-end products.

Quality Finishes for Enhanced Sales

The inserts can have high-quality finishes to help enhance brand awareness and increase sales of high-end and luxury consumer products. Imagine how it would feel when you open a package and you find that it has a unique insert design with vibrant colors and probably some branding message on it? It feels more connected with the product or brand. The customer has the feeling that the product seller or the retail store understands the touchpoints to engage with their clients. It’s not typical for many brands to do this, however, when you do it, it distances you from the crowd. The customers you serve with the products will be proud to buy them from you because they are finding unique features in it including the packaging.

“Shadow Board” To Prevent Loss of Product or Item

Using foam dividers and inserts helps provide a board where you place the designated items or accessories. For example, if it’s a smartphone, it may have a board with different cuts or designs where the phone goes, the charger is placed, and the pen is put. In the event that the box accidentally opens, you can know if there is something missing. The shadow board product placement foam helps prevent loss of accessories and items in packaging. It also helps in tool control where you can see which tools haven’t been placed in the box before leaving the site.

Whether it’s convoluted foam or customized inserts, you need to ensure that they are designed to meet your packaging needs. It is a bit expensive to design and produce them, however, when you got them, you can use them for a lifetime. Also, the lead time for producing the customized inserts is more compared to the pick and pluck foam inserts. However, it is worth the wait because you get pieces that will last for longer and you reuse them over and over again for your shipping needs.

Besides, you will ensure that you don’t get complaints about defective products while on transit because the packaging space has been optimized with the use of inserts. Retail businesses, as well as manufacturing companies, can use these accessories for branding their products and adding value to the items they ship. The design options for these pieces of inserts and dividers are many, you just have to work creatively with the packaging designers.

Let your Box Insert do the Job

Custom foam insert
The last thing you want your customer to see when they open their shipped product is shattered glass, chips, dents, or any other kind of product damage. This is not only costly in returns, shipping fees, and product, but can also lead to a bad reputation. To protect your fragile (and even not so fragile) products is to use a custom foam insert.

A custom foam insert is known as the best box insert for nearly any type of product and here are a few examples why.

Provides the best box insert protection

There is little doubt that a custom foam insert provides the best protection available. Whether the box insert is meant to keep products snugly in place to prevent internal damage such as with glass containers, or to provide impact protection often needed during transportation, custom foam inserts are the best when it comes to overall protection. Choosing the right material for your custom foam insert matters and is dependent on your products weight, handling, environment, and fragility.

Custom inserts look great

Everyone wants to feel special, and when a package arrives with a well-designed custom foam insert it almost feels as if…well, as if the company cares about you. The fact is that presentation matters. It matters when you design the outside of your shipping box, just as it matters when the customer opens that box to find everything neatly laid out and well presented. A nice-looking custom foam insert will make it easy for your customer to quickly identify that all items are in the shipping box as well as ensure no damage has been done. Security is a feeling of comfort.

Help to manage inventory control

A box insert will help to manage inventory in two ways. For starters, having a location for each item will ensure that when a box is packaged, a quick eye-check is all you need to know that the right quantity has been packaged. A custom foam insert will also help to ensure that the right products have been packaged when there are multiple pieces or custom sizes needed in the shipping box. This type of visual inventory control can save your company a lot of money due to mis-packaged shipping.

A box insert and custom foam insert not only protect your product but can make your company look great with an attractive and well-designed box insert which not only save protect from damage but can also save you money.

Many Types of Custom Foam Inserts

Custom foam insert
Shipping supplies are available in various sizes and shapes required for different purposes. Choosing the right package for your shipping needs can decrease the shipping cost for your products and improve the bottom line.

At the same time, finding the right supplies even to the smallest detail ensures that your goods are transferred from their origin to their destination safely without the risk of any damage. Foam inserts are not only great for protecting your standard packages. But they are suitable for gift packaging, especially products made of crystal, porcelain, china clay, candles, and other premium items.

With the right foam insert, retail packaging for perfumes and cosmetics get enhanced. And based on the quantity, application, and complexity of the packaged material, foam inserts can be customized to fit the case interior.

Some of the commonly used foam customization methods are –

Water Jet Cut Foam

This method uses a stream of water under high pressure to cut the foam into precise shapes. This customization method is ideal for complex and large foam pieces that precisely match the 3d CAM/CAD models of equipment.

Die-Cut Foam

This technique uses a die or a custom form to reshape the foam to the equipment size. This is a very cost-effective option for larger quantities. Reputed companies offer a wide range of die presses to satisfy every customization requirement of their valued customers.

CNC Routed Foam

With the help of high-speed rotary cutters, the foam material is resized to deliver precise and accurate custom foam inserts. This method is suitable for producing initial prototypes for larger lots or making one-off cases.

Fabricated Foam

Through the process of grinding, cutting, and foam bonding, the foam is shaped to fit with custom containers. With the help of foam fabrication facilities, the foam insert is cut to match the shape of the equipment.

Finding the Right Foam Insert for Your Packaging Supplies

The primary consideration of any business, including an e-commerce site, is to assure that products are shipped safely to customers. Therefore, the biggest challenge for any company is to find the perfect combination of packaging and shipping supplies that ensure safe shipping of products and that too at a cost-effective rate.

It is also important to note that the cost of shipping and packaging supplies is affected by the type of foam insert required. The prices vary based on the weight and size of the shipment. Therefore, it is necessary to choose packaging and shipping supplies that provide adequate protection to the product while keeping the weight to a minimum.

Convoluted Foam Packaging for Electronics

Custom Foam Insert

Also known as an egg-crate packaging foam, a convoluted foam packaging is made from durable polyurethane foam. With a structure that resembles an egg tray in grocery shops, this type of packaging material is highly ideal for sensitive electronics and fragile materials. It has a lightweight and sturdy design yet won’t cost any abrasion to your items being shipped.

Convoluted foam inserts can have a die cut and customized shape to exactly fit with the packaging box it will go along with. It removes unnecessary spaces within a package and prevents your items from bumping into each other. These custom foam inserts can also be purchased separately from shipping companies or suppliers with anti-static properties. Called an ESD Foam, it normally is dyed pink to signify that it has been chemically coated with surfactants to make it anti-static. The ridges support your sensitive items and cushion them from bumps during its transit.

A High-Quality Foam for Stronger Packaging

The soft open-cell structure of polyurethane makes it one of the most versatile types of packaging inserts. It can be manipulated into different shapes and sizes accommodating the fragility, weight, and size of your shipments. Custom foam inserts especially created to fit your item can be a good way of utilizing this type of material as it can effectively cushion your item against damages.

Interlocking foams create a solid protection able to take in shocks caused by the constant movement of the cargo vehicle. It can also recover quickly to its original shape and without having an impact on what’s inside the box. In more ways that you can imagine, a convoluted foam packaging is a great alternative to bubble wraps or packing pellets which often does not fully enclose the items being shipped. Custom foam inserts have a tight space where the item cannot move from side to side.

Anti-Static Convoluted Foam Packaging

ESD Foam has anti-static properties vital for the shipment of any computer, electronic, and automotive parts. Static electricity has positive and negative charges which can be changed with the presence of an electron atom. If your computer or electronic parts get exposed to static electricity, it can be damaged beyond repair.

Using an anti-static convoluted foam packaging, especially if you are shipping several items in one box provide a safe separation for the components. It ensures they do not get into contact with one another and prevent exposure to static electricity.

Foam Insert Complement your Products

Custom Folding Cartons with Foam Inserts Pets Spark
Anyone who has tried using a box insert or a foam insert will tell you that these products were actually sent from heaven.

From micro and small business start-ups to medium and large-scale companies, packing your items using either of the two will definitely give you a major advantage over the competition.

But first, you must determine which of them are best suited for your products. In doing so, you will be able to maximize your packaging’s potential and achieve higher sales in the process.

After all, that is your main goal, right?

When Should You Use Foam Insert

For the unfamiliar, a foam insert is ideal for items that are usually given out as gifts. These may include gold and crystal jewelry, porcelain, chinaware or decorative candles. On the other hand, a box insert works best as protective packaging for fragile products such as electronic gear, guns, tools and other sensitive digital instruments.

You must always remember that packaging is a reflection of your product. No matter how good or elegant-looking your items are, a bad or inferior appearance will undoubtedly turn off prospective clients. In short, people will be moving on to other shelves instead of picking your product and lining up at the counter. This is the last thing you would like to happen.

When Should You Use Box Insert

The key, therefore, is to strike a balance between aesthetics, practicality, and functionality – everything a foam insert can give you. In the meantime, you would want to use a box insert to highlight the elegance of your products such as jewelry, cosmetics or cologne.

This type of packaging will also protect your items from breakage and ensure that you don’t need to write off another expensive bottle from your inventory.

As we know, transporting goods from the warehouse to the shelf is a delicate process requiring companies to be mindful their products don’t end up as broken shards of glass or inoperable pieces of equipment. And as a business person, you always have to keep your customer’s satisfaction in mind. You must continue to find ways to innovate and tickle their imagination.

In today’s global village where a product’s sales are largely determined by how customers perceive them to be, image plays a central role.

Your packaging thus becomes a central part of the business equation. It is like telling your customer: “We can read your mind and we know what you want. We are here to serve you.”

Using a foam insert or box insert will guarantee that your products bring out a wide smile from clients and signal to them that your company will pull out all the stops to satisfy their needs.

Convoluted Foam Packaging Adds Protection

Custom Foam Insert

If your business involves shipping of products to your customers, it makes sense to know the proper way of packaging the goods.

Shipping a product to your customers can be challenging particularly if the goods are fragile or delicate. To ensure that the merchandise will reach to your customer in good condition, the best thing to do is to employ durable and strong packaging solutions.

This can be possible by using convoluted foam packaging and foam inserts. These types of foam add an extra layer of protection as compared to other fillers.

How Do Convoluted Foam Packaging and Foam Inserts Work?

Aside from the utmost protection, these packaging solutions work in many ways such as:

  • Cost-effective. As compared to other packaging solutions, convoluted foam packaging does not only protect the goods, but it is also cost-effective. It saves a huge amount of money from the company for the replacement of broken or damaged products.
  • Enhances brand image. Shipping products using foam inserts enhance the brand image. Your customers will know that you value their hard-earned money by ensuring that the products they bought will reach them in perfect shape. Thus, customers most likely will buy again from you knowing how much you care even the small details.
  • Complements the product. As the main function of convoluted foam packaging is to protect the products, the same way that it complements the goods. These packaging solutions keep the goods in place while in transport that’s why customers will see the products in the best condition. You can also customize using colored foam inserts that boost the marketing value and aesthetic.

If you’re looking for packaging solutions that you can use in shipping products to your customers, make sure to choose a supplier that has a good reputation. The company should use high-quality materials that guarantee shock absorption.

There are different materials used in manufacturing foam inserts or convoluted foam packaging including polyurethane and polyethylene. Make sure that the foam is manufactured using equipment that ensures functionality and precision.

As much as possible, you should choose packaging solution that is suitable for the products. For delicate, lightweight products choose foam inserts that are made of polyurethane, while polyethylene is perfect for heavier items.

Choose convoluted foam packaging and foam inserts that are moisture and chemical resistant and can reduce vibrations. Otherwise, if the goods are broken due to lack of protection, it won’t only affect the merchandise but also ruin the image of the company.

When to Consider a Custom Foam Insert?

Custom foam insert

Do you know what a box insert is? From the name itself, box insert is the material that is placed inside the box that will further protect any items inside a particular box from damages and other risks. However, this does not literally mean that a “box” insert should be made from a cardboard. Instead, the usual box insert is made from foam.

When do you really need to consider using a custom foam insert? The simplest answer would be when you are packaging or shipping a certain product or item that is fragile and you want to protect this from any damages and any other risks of defects. The custom foam insert is an ideal way to protect the item and prevent any destruction and disfigures because of the perfect fit.

What are these fragile and delicate products and items that need some custom foam insert before final packaging and shipping? Let us find out!

Glassware and Mirrors

The most obvious products and items that need the custom foam insert are glassware and mirrors. Since these products, including porcelains and any other items that are breakable, are very fragile, these need custom foam insert to be safely delivered from point A to point B without any breakage and damages. Aside from the costs of the product, broken glassware and similar products can also bring harm to the customers and people of the destination. Broken glasses can be a cause of serious wounds and injury.

Electronics and Appliances

Of course, electronics and appliances should always be packed with a custom foam insert to avoid any defect as a result of constant pressure and trauma during the packaging and shipping stage of the product. While not all appliances and electronics have screens and other parts made of glass and glass-like materials, all appliances should be handled with care because their parts are too valuable and complicated.

Furniture Needing Assembly

Aside from the appliances and electronics, furniture that needs assembly like cabinets and dining tables also require custom foam insert to avoid scratches that can decrease the quality of the item. A decreased quality will not only affect the item itself, but also the customer satisfaction. If a customer is not satisfied with the product they received, this dents and scratches will backfire to the company or brand, making them lose their customers; therefore, the brand will also experience a sudden decrease on sales.

Advantages of Convoluted Foam Packaging

Custom Foam Insert

Modern technology has helped level the playing field for many business people. The use of the internet provided avenues for talented individuals to market their products even if they do not have a physical store. Transactions are done online and goods are shipped to the customers.

One of the major challenges of this set-up, however, is ensuring that the product will reach its intended recipient in good condition. Towards this end, the majority of online businesses and companies that offer shipping options use strong and durable packaging solutions. They also use shipping peanuts and other fillers to add an extra layer of protection. While fillers like this may be suitable for bulky and less sensitive products, foam insert and convoluted foam packaging are still the best options for maximum protection.

Apart from providing utmost protection, using convoluted foam packaging also provide many other benefits such as the following:

  • Cost-Effective Foam Insert

Considering how much it protects the merchandise, companies can purchase this kind of packaging solution at a reasonable cost. Moreover, since it provides maximum product protection, it will save the company tons of money on product replacement. Businesses can opt for ordinary packaging that gives a certain amount of protection but if it fails to keep the product in good condition, the company will spend more replacing and sending a new product.

  • Foam Insert Improves Brand Image

Companies that ship their products with foam inserts give the impression that they are reputable, highly professional, and a leader in the industry. Products with this type of packaging also appear to be of high-value and quality. Customers would most likely order again if they see how much the company cares about the tiniest detail.

  • Foam Inserts Complements Products

Customized foam inserts or convoluted foam packaging also tend to showcase the product in a positive light. Since they keep goods firmly in place, customers will be able to see the products in their best state. Customized foam inserts in colors that best complement the product also provide additional aesthetic and marketing value.

At the end of the day, business owners who are involved in selling products through shipping or mailing can only build a good reputation if their products reach their intended customers in the best condition possible. Goods that are damaged for lack of protection will not only affect the product itself but ruin the company’s image as well. If you want the improve the layer of protection for the goods you are transporting, consider using convoluted foam and experience its many benefits.

Showing You Value Your Customers with A Box Insert

Custom foam insert
A box insert is mainly used to protect fragile items or valuables that are being shipped to customers. But what if you can take advantage of these box accessories in order to let them know how much you value their business?

People have been used to using bubble wraps to protect gadgets or any other breakable goods. This is not to say that they don’t work, but they work only to a certain extent. With the right amount of pressure and force, a bubble wrap won’t be able to protect your gadget.

Box Insert

A box insert, meanwhile, guarantees a snug fit because they can be cut and fashioned into the shape of the gadget or item being shipped. There’s no room for the item to move around even if you ship to international destinations. Even if the forwarder is less than delicate in moving your cargo, the chance of something happening to the valuable contents inside is minimal.

Convoluted foam, for instance, is the ideal way to ship valuables because they are designed like egg crates. Now you really get the idea of how safe your products are going to be when they are ensconced inside a capsule. They will cushion the gadget while at the same time oppose any external force applied to the package. But you can even take it a step further.

There are many ways to use these box accessories for value adding. One clear benefit is to personalize your interaction with each customer. If you are shipping large volumes of orders, you can’t expect perfect service each time. No matter how hard you try, it’s not a realistic proposition especially if you don’t control the delivery chain.

But you can turn that frown into a smile, for instance, if you have a box insert which says, “We’re sorry for the delay” when they open the package. Or even better: how about a message that says, “We’re sorry, please take 10% off of your next order?” Even just a simple message that will tell them to “Have a nice day” will surely be appreciated by your customers.

Box Accessories

Fortunately, manufacturers can easily customize these box accessories according to your specifications. And it’s really much more affordable than you think. The important thing is the result. You will really take the unboxing experience to a whole new level because the customer will look forward to whatever surprise the package will hold, apart from the goods of course.

Why You Should Use Custom Foam Inserts

Custom Folding Cartons with Foam Inserts Pets Spark
One of the most lucrative businesses nowadays is manufacturing high-technology gadgets and toys. If you are involved in this kind of product, you would know that producing them is one thing, getting them to your customers in the best condition is a completely different challenge, which is why you should consider using custom foam inserts.

Foam inserts have been around for a while, they are specially designed to fit and secure your fragile products perfectly keeping them safe and in good condition. While custom foam inserts may cost more than conventional packaging, it is still the most cost-effective choice when all things are considered.

If you have a high quantity of box inserts in your warehouse which is why you are hesitant to invest on foam inserts, all you must do is segregate your products according to sensitivity in transporting. Choose foam inserts in transporting your most sensitive and high-value products.

Below are some of the reasons why you should use custom foam inserts for your highly sensitive products:

Utmost Protection

No other kind of packaging can provide the same level of protection as foam inserts. High-quality foam inserts are made from high-quality foam that can withstand the stress of storage and transportation. It is particularly fitted to your product which ensures that the same is protected from damage caused by impact, among others.

Packaging Efficiency

Using foam inserts makes packaging your product fast and easy. Since this kind of packaging shows the exact shape of the product, it is much easier and convenient to pack them while at the same time eliminating errors. Moreover, you no longer be needing bubble wraps, foam balls, and other similar packaging tools to protect your product.

Outstanding Product Presentation

Without a doubt, a product that is packaged using foam inserts appears to be of high-value and quality. Your customers will surely be impressed seeing their order arrive neatly and in its best condition rather than receiving a dented box with tons of bubble wrap inside. Leaving a good impression will help your business in maintaining clients and at the same time increase your chances of being referred to others.

Given the above reasons, it is evident that foam inserts will greatly help your business in making more profits as it ensures that your product stays in its best condition and received by your customers in its most impressive state. Thereby, helping you save money that may otherwise be spent on returns and repairs.

Custom Box Inserts Protect and Display Your Product

Custom Foam Insert

If you are shipping something that is fragile you want to be sure that you are providing adequate protection. If you are a business, you don’t want to deal with an unhappy customer who opens a box only to find their purchase in pieces. If you are shipping personal items of a fragile nature, you want to be sure that you adequately protect your precious family heirlooms. In either event, using a custom foam insert will ensure that the item gets to its destination safely and without incident.

Custom Box Inserts-Prevent Breakage

Custom box inserts are the perfect way to package contents that may be prone to breakage. Wrapping your products with old newspapers is both unprofessional and time consuming. Likewise, packing materials such as bubble wrap or other shock absorbers may not always work and tend to be overly messy. Styrofoam peanuts are not any better, and you may end up with a client who is annoyed at the mess left over.

The way to ship your products is by using a custom foam insert. These inserts come in a variety of styles, depending on what you need them for. If you are looking for something that will protect your product, you may want to consider using convoluted foam inserts. These inserts resemble foam egg crates and provide good protection for fragile items.

If you are interested in protecting your product while, at the same time, making a good impression on a client, the type of custom box inserts you would want to consider are the ether die cut foam inserts. These inserts will keep your product cushioned and safe, and will double as an impressive display for the product when the box is opened.

Other types of custom box inserts include foam pieces that fit over the corners of your product, end caps that completely encapsulate the ends of the product, and custom built inserts that will fit your product perfectly.

Find a company that prides themselves on quality and low prices. A company that is worthy of your business will have built a reputation as one of the best shipping materials companies on the market today, and do whatever is necessary to ensure that their customers are happy with their products and satisfied with the services rendered, as well as, provided. Take some time to browse through company sites and see if you find the kind of custom box inserts you need. If you do not see what you want, never hesitate to call to see if they are able to help with your needs.

Using Custom Box Inserts to Protect Products

Custom Foam Insert

When you manufacture and ship a product, you want to be sure that the product reaches its destination in as good a shape as it was in when you placed it in the mail. The postal service—or other package delivery services—can be quite rough on the contents of a box and it is not uncommon for a product to reach its destination damaged or even broken altogether.

Custom Box Inserts-Protection

For this reason we recommend using custom box inserts when you package your product. A custom foam insert will fit your product perfectly and help shield it from the wear and tear of shipping.

You don’t want to have to deal with an angry or dissatisfied customer. Whether it’s your fault or not, when your product reaches its destination in anything less than perfect condition, it reflects poorly on your business. An angry customer will tell his or her friends, and may leave negative feedback on rating sites; this act can damage your business even further.

Even if the customer is not at risk for spreading negative reviews of your business, you surely do not want to deal with the hassle of asking them to return it and/or sending out another piece of product. This costs you time, money—in the form of additional postage and replacement product—and hassle.

It’s much better to adequately pack your product in custom box inserts so you can be certain that nothing happens to it before it reaches your customer. Further, a custom foam insert will fit your product and make your organization appear to be more professional and trustworthy, as opposed to some of your competitors who may just throw something in a box with a few crumpled newspapers and hope for the best.

Custom box inserts are cheap, too. When you consider the cost to your organization of not using a custom foam insert—costs such as the replacement cost of damaged inventory, increased employee time in dealing with elevated numbers of returns, and a loss of goodwill from customers who are not satisfied with your shipping practices—you see that it really does make sense to use our product.

Don’t settle for anything less than the best, and that includes your shipping material too. Other packing materials may not adequately protect your inventory, and may even contribute to its breakage rate. If you want to protect your business, insist on custom box inserts.

Custom Box Inserts and Branded Packaging

specialty setup box Xbox

A branded packaging experience involves carefully selecting shipping and packaging materials that will provide the best presentation for your product. From custom box inserts to the actual box your product is sold in, these elements all add value for your customers as well as your business, as you’ll be able to create a memorable purchasing experience.

Custom Box Inserts Play a Big Role in Branded Packaging

A custom box insert will wrap around your product to keep it safe during transport and before it is sold, protecting it from damage. Even though the insert takes up a vast majority of the inside space of a package, many companies fail to consider that it can be a vital part of the branding experience. Regardless of whether you use cardboard or custom foam inserts, never pass up the chance to make an impression on your customers. Choose a color that will match the rest of your packaging, or place your logo or seal on the insert in order to make it stand out.

Other Ways to Offer a Branded Packaging Experience

When it comes to offering a complete, branded packaging experience, a custom foam insert won’t be enough to do the job. There are many other components that you’ll want to consider:

  • Shipping boxes. If your products are being shipped in a sturdy, brown box, you’ll be sending the message that you simply want to get the job done. Your shipping box is a great opportunity to wow your audience, so you’ll have to weigh the cost and visual aesthetics wisely when choosing your boxes.
  • Tissue. Many products are wrapped in tissue paper, creating an extra element of excitement, mystery, and surprise to your customers on the receiving end. You can brand tissue paper by choosing a certain color or investing in a custom printed option.
  • Promo materials. Many businesses stick some promotional materials into their packaging in order to encourage customers to shop with them again. If you want to get the most out of this method, personalize the promo materials so that you are sending something that will likely be of interest to each individual customer.
  • Samples. Once you know a little more about your customers, consider adding a sample to your packaging in order to introduce them to new products.

Is your packaging doing enough to adequately represent and market your business? If not, you need to be taking some steps to create a high-quality branded packaging experience.

Box Dividers Protection For Your Product

Now that you have the correct box size, box dividers may be needed for your multiple products. Instead of having small individually boxed items, an economical ways of shipping your items may require box dividers. Box dividerscan be custom made to your products exact specs. Box dividers acts as an interior box frame, just like a skeleton frame used to support the roof of a house. They are ideal for keeping each product in one piece. Box dividersprevent your products from touching each other, which is a very innovative feature to assure your products are safe from damage. Box dividers cushion your product from possible outside movement. The key is to have correctly fitted box dividers, specifically custom made for your product.

An ideal way to ship your coffee mugs is by using box dividers. After assuring your Cactus Container box is the correct size for your product, inserting fitted box dividers ensure a safe and damage free delivery. For instance, your coffee mugs loosely placed in a large box can easily crash into one another. This can damage not only one of your mugs inside the large box, but perhaps it can damage your entire shipment. Securing it with box partition will keep your coffee mugs intact. It will also prevent the coffee mugs from touching each other, which means less chance of damage.

A perfect way to ship your glass beverage bottles are by using a corrugated box divider. The corrugated box dividers are ideal for tall items such as your glass beverage bottles. A corrugated box that is usually used as a box divider is usually built with a B flute material. Using a corrugated divider means you are using a heavier and stronger material. This works just right for the extra strength needed from possible outside pressures atop the box and underneath below. It acts as a strong frame, alleviating the outside pressure from your glass beverage bottles. Let the corrugated box divider be the strength needed while still cushioning your glass beverage bottles from impact.

At times, a very strong corrugated box insert is not needed. There are times; a lighter variation of a box insert is all that is required to get your product from point A to point B. Consider fiber partitions as an alternative to your box insert. It still does the exact same job, while decreasing your shipping cost. Because a fiber partition is thinner, a smaller box may be all you need to get the job done. Also note, fiber partitions offer greater compatibility to automatic packaging equipment, which can save you time and money.

An alternative to box partitions are chipboard partitions. A chipboard partition is exactly what the name sounds. The material is made of recycled wood that has been reproduced and created as a chipboard partition. Chipboard partitions are boards manufactured from reconstituted wood particles as opposed to wafers or strands. Commonly referred to as flake board or chipboard, these panels are comprised of small particles usually arranged in layers by size. Custom make it to your products specs. A chipboard partition is an economical alternative to corrugated partition, and still does its duty by protecting your product from damage.

Chipboard dividers can also be just one large sheet. It is used while stacking your utilize load. Chipboard dividersincrease the stability. A chipboard divider allows higher stocking per unit. Integrate a chipboard divider as a tool to prevent slippage during transit. As an alternative, chipboard dividers can be used as a pallet cap. This will prevent damage from multiple stack loads. In addition, a chipboard divider will also maintain cleanliness from dust, dirt, or particles.

Cardboard box partition can be a one piece unit or it can be multiple pieces. Visualize a tic-tac-toe grid and you have yourself a cardboard box partition. Archive papers in banker boxes are separated by cardboard box partition. The cardboard box dividers are single layers. The cardboard box dividers are easy to use, easy to cut and easy to recycle.

Corrugated dividers are made of fusing 2 liner sheets on each side of a corrugated sheet. Corrugated dividers are accordion shaped. Envision the ridges of a potato chip, and you have yourself corrugated dividers. Corrugated box dividers help resist movement. Corrugated box dividers keep your products unharmed and undamaged.

Do not forget that corrugated box partitions have additional benefits. Corrugated box partition may reduce the overall unit cost. Corrugated partitions are easy to reuse. If it can be reused, you have trimmed the expenditure. Using a corrugated partition may also allow shippers to use a lighter weight box, which is another form of reducing the shipping cost.

Think twice before you skip the box partition altogether. Instead of shipping tiny small boxes per product, ship a case in one box. Insert a box partition into this one box, and you just saved on your shipping cost, shipping materials and overall unit cost. You also assure a safer delivery by keeping the products intact. They are secure which means less movement. Less movement means less chance of damage. Lastly, the box divider becomes an interior strong skeleton frame. Having an interior skeleton frame is just like having a column holding up a roof. The roof protects us from the sun, snow, and rain. The box partitions protect your goods from possible outside pressure, bumps, and jolts.

Box Inserts How To Showcase Your Product

Do you need to present your latest cologne? How about your top of the line cosmetics? What about your special extravagant gadgets? Should your precious diamonds be showcased in a grocery bag? It probably should not. All these specialty items need a step-up from the norm. You want to portray special, but how? These specialty items need the final touch. It needs to be presented. It needs to be highlighted. It needs to portray classiness and elegance. It needs to shout out to the world that it is special, but how? Use high quality Cactus Container die cut boxes along with a perfectly fitted box insert.

When your specialty item comes with its own unique special box with its own box insert, it really does portray special. Let’s think of cologne, for example. That cologne comes in its own box, not to mention the perfectly fittedbox insert that it comes with. The colognes bottle contour fits exactly within its uniquely shaped box insert. Any other item, including other colognes, will not fit into this box insert. Only this unique cologne can fit in the box insert. Now that portrays specialness and uniqueness.

This holds true for cosmetics. Cosmetics packaged and hung on store shelves inevitably come with a lower price range consumers will subconsciously pay. Place cosmetics in a high quality die cut boxes along with a perfectly fitted box insert, and voila, the price margin increases substantially. Box inserts portray top of the line cosmetics. When consumers see that retailers go above and beyond to protect the cosmetics by using box inserts, it is assumed that the cosmetics in it are of superb quality and classiness.

A diamond is a girl’s best friend, as they say. We see time and time again, the man proposing with a small high-quality jewelry box. Now what makes that diamond ring stand up? No, it’s not a string that is holding this ring in place. It’s being held up by a luxurious velvety foam insert. A diamond is a precious gem in itself. It deserves the best of the best packaging. What better way to showcase and highlight your precious gem than by placing it a superb quality die cut box along with a velvety foam box insert.

Just as peacocks shows off their feathers to attract attention, why not use the box insert for the same purpose? Thecustom box insert, such as a foam insert come in array of vibrant rich colors. Use the colors to your advantage and attract consumers from your rivals. Leave the product cradled in its custom box insert, as this too showcases your product. A custom foam insert is just like an entertainer on stage. They’re propped up on stage, allowing all to see them vividly. The custom foam insert is also propped up on stage, allowing your product to be seen vividly. Thecustom foam inserts allow your product to outshine the rivals.

Movie character James Bond is known for his special gadgets and weapons. They’re almost always encased and protected by the interior convoluted foam packaging. Convoluted foam look just like egg crates. The difference is that they are made of polyurethane foam. A convoluted foam insert package is designed to grab your “gadgets” and control product movement. A convoluted foam packaging is designed to cushion and resist impact. Use the convoluted foam to your advantage to resist possible bumps and jolts along the road.

Use your box insert to your favor by creating a unique custom box insert. Take advantage of the richly coloredfoam inserts to showcase your product. Remember custom foam inserts depict uniqueness and pizzazz. Custom box inserts display and support your delicate and precious jewelry. Lastly a type of box insert called convoluted foam packaging cushion and resist impact. Protect your bottle of wine, hunting rifles, or special gadgets with convoluted foam packaging.

The next time you need to protect or present specialness, elegance and classiness, think of Cactus Containers and the wide assortment of box inserts. Custom box inserts such as a foam insert can be created in any shape or foam.Box inserts incorporated with your product is your step up from the ordinary. Custom box inserts depict sophistication and grace.

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